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FCVD-SPS法制备高硅钢软磁复合铁芯及电磁性能研究

Preparation and electromagnetic properties of high silicon steel soft magnetic composite cores by FCVD-SPS

  • 摘要: 采用流化气相原位沉积结合放电等离子烧结工艺成功制备了高硅钢软磁复合铁芯Fe-6.5% Si/SiO2(质量分数),并系统研究了复合铁芯微观结构与电磁性能的关系。结果表明,高硅钢软磁复合铁芯中的Fe-6.5% Si颗粒被SiO2绝缘层均匀并且致密的包围,Fe-6.5% Si/SiO2复合铁芯表现出高磁感、高电阻率、良好的频率稳定性、低矫顽力、以及低铁损等优异的电磁特性,饱和磁感应强度为175 emu·g-1,矫顽力为15 Oe,相对磁导率为350(80 kHz),电阻率为8.6×10-5?·m,0.2 T、5 kHz外场下铁损仅为11.8 W·kg-1

     

    Abstract: The high silicon steel soft magnetic composite cores (Fe-6.5%Si/SiO2 by mass) were successfully prepared by fluidized in-situ chemical vapor deposition combined with the following spark plasma sintering process. The dependence of microstructures on the electrical and magnetic properties of Fe-6.5%Si/SiO2 composite cores was investigated. The results indicate that, most of the conductive Fe-6.5%Si particles are firstly coated with SiO2 in chemical vapor deposition, and then the highly compact and insulated Fe-6.5%Si/SiO2 composite cores are quickly obtained in the next spark plasma sintering. The as-prepared Fe-6.5%Si/SiO2 composite cores display the excellent electromagnetic properties as the saturation magnetization of 175 emu·g-1, the coercivity of 15 Oe, the relative permeability of 350 at 80 kHz, the electrical resistivity of 8.6×10-5?·m, and the core loss of 11.8 W·kg-1 at the magnetic field of 0.2 T and 5 kHz.

     

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