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高速切削铝合金用硬质合金刀具磨损机理研究

Research on wear mechanism of carbide tool for high-speed cutting aluminum alloy

  • 摘要: 在高速切削加工铝合金涡轮过程中,硬质合金刀具的磨损会直接影响刀具的使用寿命和加工精度,导致加工精度无法满足设计要求,在磨损严重时还会引起刀具和零件的损伤。本文以高效切削铝合金涡轮用硬质合金刀具为研究对象,通过四因素三水平正交试验对刀具磨损行为进行研究,观测和分析不同切削参数下硬质合金刀具的磨损状态及微观形貌,讨论并提出有效控制刀具磨损的措施。结果表明,该控制刀具磨损的措施在保证零件加工精度的同时具有一定的实际推广价值。

     

    Abstract: In the high-speed cutting process of aluminum alloy turbine by carbide tools, the wear characteristics of carbide tools directly affect the service life and machining accuracy, resulting in that the machining accuracy cannot reach the design requirements. In addition, the serious wear may lead to the damage of tools and parts. The carbide tools used for high-speed cutting aluminum alloy turbine were investigated in this paper, the four-factor three-level orthogonal tests were used to studied the wear performance of carbide tools. The wear state and microstructures of carbide tools were observed and analyzed in different cutting parameters. The improvement measures were discussed and proposed to effectively control the tool wear. In the results, the improvement measures can ensure the machining accuracy of parts, and have the practical value to popularize.

     

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