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锌阳极的微观组织和腐蚀失效分析

Microstructures and corrosion failure analysis of zinc anode

  • 摘要: 通过分析失效锌阳极表面形成的约1 mm厚度的腐蚀产物层发现,腐蚀产物与基体结合牢固、不导电是导致阳极无法发挥保护作用的直接原因。锌阳极表面的腐蚀产物具有明显的分层结构,腐蚀产物形貌以片状产物居多,也有球状产物,片状产物主要为Zn12(SO43Cl3(OH)5·5H2O和Zn4SO4(OH)6·5H2O,球状产物主要为Zn5(OH)8Cl2·H2O;锌块中Pb、Cu、Fe含量(质量分数)略微超标,造成锌保护效率下降。当牺牲阳极受到杂散电流干扰,其表面会被快速极化呈钝化状态,以0.1mA·cm-2恒电流极化10 h,锌表面即发生严重钝化,失去其牺牲保护的作用。

     

    Abstract: A corrosion product layer in the thickness of about 1 mm was formed on the failed zinc anode surface, and the non-conducting corrosion product was strongly bonded to the substrate, leading to the failure of anode protection. The corrosion products of zinc anode surface showed the obvious layered structure, which was mostly in flake-like and partly in spherical. The sheet products were mainly Zn12(SO4)3Cl3(OH)5·5H2O and Zn4SO4(OH)6·5H2O, and the spherical products were mainly Zn5(OH)8Cl2·H2O; the contents of Pb, Cu, and Fe by mass were slightly exceeded standard in the failed zinc block, resulting in the decrease of zinc protection efficiency. If the sacrificial anode was disturbed by stray current, its surface would be deactivated by rapid polarization; when the sacrificial anode was polarized by the constant current of 0.1 mA·cm-2 for 10 h, the zinc surface would be in polarization passivation state soon, losing the sacrifice protection.

     

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