高级检索

振动填料辅助介质对微粉填充过程影响的实验研究

Experimental study on the effect of vibrating filler auxiliary medium on micro powder filling process

  • 摘要: 对矿石成分做光谱分析时需将矿粉紧实地填充到实验碳棒中,为增强填充效果,本文提出添加辅助介质的二维振动填料法对微粉进行填充,运用离散单元法建立微粉力学接触模型,通过EDEM软件构建微粉颗粒模型并对填充过程进行仿真模拟。选用玛瑙球作为辅助介质,在参考振动填料法主要参数(振动频率和振动时间)的基础上,利用仿真模型模拟了颗粒尺寸为50~150 μm矿粉微粒混合物的填充过程(填充空腔体积1 cm3),其中振动频率为60~80 Hz,振动时间为10~15 s;分析了振动频率、振动时间等影响因素对微粉填充率和填充密度的影响规律,并采用自制实验台对仿真模型进行了振动填料实验验证。结果表明:加入辅助介质的振动填料填充紧实,填充质量可满足实验需要,为其他粉体填料提供借鉴和参考。

     

    Abstract: In the spectral analysis experiments of ore composition, the ore powders should be tightly filled into the test carbon rod. To enhance the filling effect of micro powders, the two-dimensional vibrating filler method added by auxiliary medium was introduced for filling and compacting. The mechanical contact model of micro-powders was established by discrete element method, and the particle model of micro-powders was constructed and simulation by EDEM software. By considering the main parameters of vibration packing (vibration frequency and vibration time), the two-dimensional vibrating filling process of the mixture ore powders in the particle sizes of 50~150 μm was simulated by using agate ball as the auxiliary medium in the cavity volume of 1 cm3, when the vibration frequency was 60~80 Hz and the vibration time was 10~15 s; the influencing factors of vibration frequency and vibration time on the filling rate and packing density of micro-powders were analyzed and discussed; finally, the simulation was verified by vibratory packing experiment in the self-made table. The results show that the filling material is compacted in two-dimensional vibrating filler method added by auxiliary medium, and the filling quality can meet the test requirements. The validity of simulation model is verified by experiment, providing a reference for other powder fillers.

     

/

返回文章
返回