Abstract:
MgO–Al
2O
3 and Al–Mg O–Al
2O
3 composites were prepared by using the sintered alumina, α-Al
2O
3 powders, high purity magnesia, and aluminum powders as raw materials, and the phenolic resin as binder. After molding, the samples were dried at 200 ℃ and then sintered at 1500 ℃ in oxidation atmosphere. The effect of aluminum powders on the oxidation resistance of Al
2O
3–MgO composites were investigated by X-ray diffractometer(XRD), scanning electron microscope(SEM), and energy dispersion spectrometer(EDS). The results show that, the major crystalline phases of the sintered samples without Al addition are α-Al
2O
3 and MgAl
2O
4, and the microstructures of the sintered samples are looser. The major crystalline phases of the sintered samples with Al addition are α-Al
2O
3 and MgAl
2O
4, and the newly formed phases are Al
4O
4C, Al
4C
3, and(Al
2OC)
x(AlN)
1-x; the microstructures of the sintered samples are more densification, and the sintering and properties of samples were improved. The internal and external components of the sintered samples with Al addition show the gradient changes, and the Al
4O
4C phase mainly appears in the internal region of the sample with residual aluminum. The oxygen partial pressure in the sintered samples decreases gradually from the surface to the interior due to the Al powder addition, the microstructures are densified by spinel, which is in-situ synthesized by oxidizing aluminum powders and MgO, preventing the further infiltration of oxygen. The whisker-like Al
4O
4C is obtained by the reaction of Al
2O formed in the sample and C.