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超细钼铜复合粉体及细晶钼铜合金的制备

Preparation of ultra-fine molybdenum‒copper composite powders and fine-grained molybdenum‒copper alloys

  • 摘要: 采用“缺碳预还原+氢气深脱氧”方法制备了不同Cu含量(5%、20%、40%,质量分数)的超细Mo–Cu复合粉末。通过高温煅烧钼酸铵和硝酸铜混合物制备了MoO3和CuO复合氧化物,再利用炭黑预还原脱除煅烧产物(CuMoO4–MoO3)中绝大部分氧的方法制备了含有少量MoO2的超细预还原Mo–Cu复合粉体;少量MoO2的存在可以极大降低预还原产物中碳的残留;最后,经氢还原脱除残留的氧制备得到超细、高纯度Mo–Cu复合粉体,粉体粒度约为200 nm。以Mo–Cu复合粉体为原料,经过压坯和烧结制备得到细晶Mo–Cu合金。结果表明,经过1200 ℃烧结后,随着Cu质量分数由5%增加到20%,合金相对密度由96.3%增加到98.5%,且Mo、Cu两相分布均匀。Mo–Cu合金硬度随Cu含量的增加而先增加后降低,这是由合金相对密度和铜含量对硬度的影响不同所导致的。随着Cu质量分数由5%增加到40%,Mo–Cu合金的热导率由48.5 W·m−1·K−1增加到187.2 W·m−1·K−1,电导率由18.79% IACS增加到49.48% IACS。

     

    Abstract: Ultra-fine Mo–Cu composite powders with the different Cu contents (5%, 20%, 40%, mass fraction) were prepared by the method of "carbothermic pre-reduction by insufficient carbon and deep deoxidation by hydrogen". MoO3 and CuO composite oxides were prepared by calcining a mixture of ammonium molybdate and copper nitrate at high temperature, and then most of the oxygen in the calcined products (CuMO4–MoO3) was removed by the carbothermic pre-reduction with carbon black to prepare the pre-reduced Mo–Cu composite powders containing a small amount of MoO2, the existence of which could greatly reduce the residual carbon in the pre-reduction products. Then, the remaining oxygen was removed by hydrogen reduction to prepare the ultra-fine Mo–Cu composite powders with a high purity. The particle size of the prepared ultra-fine Mo–Cu composite powders was about 200 nm. The fine-grained Mo–Cu alloys were directly prepared through the compaction and sintering by using the prepared ultra-fine Mo–Cu composite powders as the raw materials. In the results, the relative density of the fine-grained Mo–Cu alloys increases from 96.3% to 98.5% as the Cu mass fraction increases from 5% to 20% at the sintering temperature of 1200 ℃, and the Mo and Cu phases are homogeneously distributed. The hardness of the Mo–Cu alloys after sintering at 1200 ℃ first increases and then decreases with the increase of the Cu content, since the relative density and copper content have the different influences on the hardness of alloys. Furthermore, with the increase of copper mass fraction from 5% to 40%, the thermal conductivity and electrical conductivity of alloys increase from 48.5 W·m−1·K−1 to 187.2 W·m−1·K−1, and from 18.79% IACS to 49.48% IACS, respectively.

     

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