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表面处理对316L不锈钢粉末注射成型性能的影响

Effect of surface treatment on powder injection molding performance of 316L stainless steel powders

  • 摘要: 以聚乙二醇/环氧树脂(PEG-EP)为粉末表面改性剂,聚甲醛系树脂(POM)为粘结剂体系,混炼制备316L不锈钢粉末注射成型喂料,并通过硝酸催化脱脂后烧结得到316L烧结样品。通过傅里叶红外光谱仪、扫描电子显微镜、接触角测量仪、旋转流变仪、万能材料试验机、金相显微镜、碳硫分析仪、显微硬度计等研究了PEG-EP对316L不锈钢粉末的包覆效果以及PEG-EP表面处理对316L不锈钢粉末注射成型喂料和烧结样品性能的影响。结果表明,PEG-EP成功包覆在316L粉末表面,改善了316L不锈钢粉末与聚甲醛的界面相容性,提高了喂料流动的性能、生坯的力学性能和烧结样品的力学性能及硬度。当添加PEG-EP质量分数为0.662%、粉末装载量(体积分数)为63%时,316L注射生坯的拉伸强度、断裂伸长率、弯曲强度分别为10.57 MPa、8.38%、21.24 N·(mm2)−1;烧结样品晶粒尺寸为50.8 μm,最大抗拉强度和维氏硬度为688 MPa和HV 151,烧结样品的综合性能最佳。

     

    Abstract: The 316L stainless steel powder injection molding feedstock was prepared by melt mixing with polyethylene glycol/epoxy resin (PEG-EP) as the powder surface modifier and polyformaldehyde resin (POM) as the binder system. The sintered 316L samples were obtained by nitric acid catalytic degreasing and sintering. The encapsulation effect of PEG-EP on 316L stainless steel powders and the influence of PEG-EP surface treatment on the properties of 316L stainless steel powder injection molding feedstock and the sintered specimens were studied by Fourier transform infrared spectroscope, scanning electron microscope, contact angle measuring instrument, rotary rheometer, universal material tester, metallographic microscope, carbon-sulfur analyzer, and microhardness meter. The results show that, PEG-EP are successfully coated on the surface of 316L steel powders, which improves the interface compatibility between 316L stainless steel powders and POM and enhances the feedstock fluidity, the mechanical properties of raw billets, and the mechanical properties and hardness of the sintered samples. When the PEG-EP mass fraction is 0.662% and the powder loading (volume fraction) is 63%, the tensile strength, fracture elongation, and bending strength of the 316L injection raw billets are 10.57 MPa, 8.38 %, and 21.24 N·(mm2)−1, respectively. The grain size, the maximum tensile strength, and the Vickers hardness of the sintered sample are 50.8 μm, 688 MPa, and 151 HV, respectively, leading to the best comprehensive performance.

     

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