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W–Cu梯度复合材料的制备、组织与性能

Fabrication, microstructure, and properties of W–Cu graded composites

  • 摘要: 采用不同配比的W粉和Cu粉为原料,经过混粉、放电等离子烧结后制备了三层的W–Cu梯度复合材料,研究了不同烧结温度下W–Cu梯度复合材料的微观组织、界面特征、物理性能、力学性能及抗热震性能。结果表明:900 ℃烧结制备W–Cu梯度复合材料相对密度高(95%)且保持了单层的原始设计成分;每个梯度层中W、Cu分布较均匀,W、Cu之间界面结合良好,未发生扩散。W–Cu梯度复合材料的力学性能呈梯度分布,W–40Cu层的显微硬度最高为HV 136。在压缩过程中,W–40Cu层首先发生断裂,最高压缩屈服强度为332 MPa。900 ℃烧结制备的W–Cu梯度复合材料的热导率为202 W·m−1·K−1。经抗热震实验后,梯度复合材料界面处无裂纹,具有良好的抗热震性能。

     

    Abstract: The three-layer W–Cu graded composites were prepared by powders mixing and spark plasma sintering, using W and Cu powders in different proportions as the raw materials. The microstructure, interface characteristics, physical properties, mechanical properties, and thermal shock resistance of the W–Cu graded composites at different sintering temperatures were investigated. The results show that, the W–Cu graded composites sintered at 900 ℃ have the high relative density (95%) and retain the original design composition of single layer. The distribution of W and Cu in each graded layer is uniform, and the interface between W and Cu is well combined without diffusion. The mechanical properties of the W–Cu graded composites show the gradient distribution, and the microhardness of the W–40Cu layer is up to HV 136. The fracture is firstly present at the W–40Cu layer in the compression process, and the highest compressive yield strength is 378 MPa. The thermal conductivity of the W–Cu graded composite sintered at 900 ℃ is 202 W·m−1·K−1. After the thermal shock resistance test, the W–Cu gradient composites show the good thermal shock resistance performance without no crack at the interface.

     

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