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压制力对银基触点材料物理和电接触性能的影响

Effects of pressing pressure on the physical and electrical contact properties of silver based contact materials

  • 摘要: 采用粉末冶金法制备Ag/SnO2、Ag/ZnO、Ag/Ni和Ag/W材料,系统研究了压制力对不同类型银基触点材料物理和电接触性能的影响规律。结果表明:Ag/SnO2和Ag/ZnO材料的相对密度随压制力的提高显著增加,而Ag/Ni和Ag/W合金类材料则下降趋势明显。当压力达到600 MPa后Ag/SnO2材料的导电率从35.2 %IACS可提高到52.6 %IACS。压制力对银基触点材料的电接触性能有很大影响,600 MPa条件下制备的Ag/SnO2和Ag/ZnO材料表现出相对较低的燃弧能量和接触电阻。特别是Ag/ZnO材料的耐电弧侵蚀性能最优,而且接触电阻受压制力的影响小。尽管Ag/W合金的导电率高达93 %IACS,但电弧侵蚀后阳极质量损失大,阴极表面粗糙并出现明显裂纹,接触电阻受压制力的影响大。相比之下,Ag/Ni合金的质量损失低,主要发生在阴极,且表现出较好的抗电弧侵蚀性能。

     

    Abstract: The Ag/SnO2, Ag/ZnO, Ag/Ni and Ag/W materials were prepared by powder metallurgy method. The effects of pressing pressure on the physical and electrical contact properties of different silver-based contact materials were systematically studied. The results showed that the relative densities of the Ag/SnO2 and Ag/ZnO materials significantly increased with the increase of pressing pressure. While, the densities of Ag/Ni and Ag/W alloys obviously decreased. When pressing pressure reached 600 MPa, the electrical conductivity of the Ag/SnO2 material could be increased from 35.2 to 52.6 %IACS. The electrical contact properties of the Ag based contact materials were greatly affected by pressing pressure. The Ag/SnO2 and Ag/ZnO materials prepared under 600 MPa showed the lower arcing energy and contact resistance. Especially, the Ag/ZnO material exhibited the best arc erosion resistance, and the contact resistance was less affected by pressing pressure. Although the conductivity of Ag/W alloy was up to 93% IACS, the mass loss of its anode was larger after arc erosion. The surface of cathode was rough and the obvious cracks were generated. In addition, the contact resistance was greatly affected by pressing pressure. In contrast, the mass loss of Ag/Ni alloy was lower and mainly occurred at cathode, resulting in a good arc erosion resistance.

     

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