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压制力对银基触点材料物理和电接触性能的影响

Effect of pressing force on physical and electrical contact properties of silver-based contact materials

  • 摘要: 采用粉末冶金技术制备Ag/SnO2、Ag/ZnO、Ag/Ni和Ag/W银基触点材料,系统研究了粉末冶金制备过程中压制力对不同类型银基触点材料物理和电接触性能的影响规律。结果表明:Ag/SnO2和Ag/ZnO材料的相对密度随压制力的提高显著增加,而Ag/Ni和Ag/W合金类材料的相对密度则随压制力的提高下降趋势明显。当压制力达到600 MPa后,Ag/SnO2材料的导电率从35.2% IACS提高到52.6% IACS。压制力对银基触点材料的电接触性能有很大影响,600 MPa条件下制备的Ag/SnO2和Ag/ZnO材料表现出相对较低的燃弧能量和接触电阻。特别是Ag/ZnO材料的耐电弧侵蚀性能最优,而且接触电阻受压制力的影响小。尽管Ag/W合金的导电率高达93.0% IACS,但电弧侵蚀后阳极质量损失大,阴极表面粗糙并出现明显裂纹,接触电阻受压制力的影响大。相比之下,Ag/Ni合金的质量损失低,主要发生在阴极,且表现出较好的抗电弧侵蚀性能。

     

    Abstract: Ag/SnO2, Ag/ZnO, Ag/Ni, and Ag/W silver-based contact materials were prepared by powder metallurgy method. The effects of pressing force on the physical and electrical contact properties of the different silver-based contact materials were systematically studied. The results show that the relative density of the Ag/SnO2 and Ag/ZnO materials significantly increases with the increase of pressing force, while the relative density of the Ag/Ni and Ag/W alloys obviously decreases. When the pressing force reaches 600 MPa, the electrical conductivity of the Ag/SnO2 materials can be increased from 35.2% IACS to 52.6% IACS. The electrical contact properties of the silver-based contact materials are greatly affected by pressing force. The Ag/SnO2 and Ag/ZnO materials prepared under 600 MPa show the lower arc energy and contact resistance. Especially, the Ag/ZnO materials exhibit the best arc erosion resistance, and the contact resistance is less affected by pressing force. Although the conductivity of the Ag/W alloys is up to 93.0% IACS, the anode mass loss is great after arc erosion, the cathode surface is rough, the obvious cracks appear, and the contact resistance is greatly affected by the pressing force. In contrast, the mass loss of the Ag/Ni alloys is lower, which mainly occurs at the cathode, showing the better arc erosion resistance.

     

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