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粘结剂喷射增材制造316L坯件烧结变形的数值计算

Numerical calculation of sintering of 316L part printed by Binder JettingAdditive Manufacturing

  • 摘要: 为了预测粘结剂喷射增材制造(BJAM)金属件烧结过程中的变形行为,建立了一种粘塑性本构模型。此模型基于连续介质力学和牛顿黏度,并综合考虑了晶粒生长因子以及在重力作用下零件和基板之间的摩擦接触对烧结变形的影响。本构模型中的参数依赖于粒径、相对密度和温度。在Abaqus中利用此本构模型编写umat子程序来模拟烧结行为,并选用应用广泛的316L粉末进行实验,将计算出的收缩变形等数值与实验数据进行比较,结果表明此本构模型具有较好的预测效果。

     

    Abstract: The purpose of this paper is to investigate and predict the deformation behavior during the sintering of metal parts for binder jet additive manufacturing (BJAM). A viscoplastic constitutive model is developed. The model is based on continuum media mechanics and Newtonian viscosity, and integrates the effects of grain growth factor and frictional contact between the part and substrate under gravity on sintering deformation. The parameters in the present constitutive model depend on grain size, relative density and temperature. Write umat subroutine in Abaqus using this constitutive model to simulate the sintering behavior, and the widely used 316L powder was selected for experiments. The calculated values of shrinkage deformation, etc. were compared with the experimental data, and the results showed that the constitutive model has good prediction.

     

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