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气水组合雾化制备不同粒径Fe-Si-B-Cr-C非晶合金粉末及性能研究

Study on the properties of Fe-Si-B-Cr-C amorphous alloy powders with different particle sizes prepared by air-water combination atomization

  • 摘要: 采用新型工业化气水组合雾法制备6种粒度规格的 FeSiBCrC 非晶合金粉末,并制做成非晶磁粉芯,研究了粒度和退火温度对磁粉芯性能的影响。结果表明:雾化粒径D50≤25 μm的FeSiBCrC合金粉末均为非晶态,过冷液相区宽度ΔT 可达 40 ℃,该成分非晶形成能力较强。非晶粉末的饱和磁化强度Ms和矫顽力Hc均随着粒径的增加而增大,D50为5 μm的A5的Ms值为144.6 emu?g-1,Hc值为1.8 Oe;而A30的Ms值则为152.6 emu?g-1,Hc则增加到9.8 Oe。不同粒径非晶磁粉芯的磁导率μe在0.1~600 KHz频率范围内均具有良好的稳定性,且细粉相优于粗粉。所有非晶磁粉芯的磁损耗Pc均随着频率f增加而增大;粒径越细,退火对降低磁损耗Pc效果越明显,其中A5下降了约84%,而A30只下降了约30%;在500 ℃退火后A5磁损耗Pc达最低值578 mW?cm-3。

     

    Abstract: FeSiBCrC amorphous alloy powder with 6 particle sizes were prepared by a new industrial gas-water atomization and the amorphous magnetic core were prepared, which study the effects of particle size and annealing temperature on the properties of the magnetic core. The results show that the FeSiBCrC alloy powder with particle size D50≤25 μm are all amorphous, and the width of the supercooled liquid phase region ΔT can reach 40 ℃, which indicates that the FeSiBCrC alloy powder has strong amorphous formation ability. The saturation magnetization Ms and coercivity Hc of amorphous powders increase with the increase of particle size. The Ms value of A5(D50=5 μm)is 144.6 emu?g-1, and the Hc value is 1.8 Oe. However, the Ms value of A30 (D50=30 μm)is 152.6 emu?g-1 and the Hc increases to 9.8 Oe. The permeability μe of amorphous magnetic cores with different sizes has good stability in the frequency range of 0.1~600 kHz, and the fine powder phase is better than the coarse powder. The magnetic loss Pc of all amorphous magnetic cores increases with the increase of frequency. The finer the particle size, the more obvious the effect of annealing on reducing the magnetic loss Pc, in which the A5 (D50=5 μm) is decreased by about 84%, while the A30 (D50=30 μm) is only decreased by about 30%. After annealing at 500 ℃, the A5 (D50=5 μm) magnetic loss Pc reaches a minimum value of 578 mW?cm-3.

     

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