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电子束增材制造K438研究进展

Research progress of K438 prepared by electron beam additive manufacturing

  • 摘要: K438镍基高温合金具有优异的耐热腐蚀性能和高温抗氧化性能,被广泛应用于低于900 ℃工况的航空发动机涡轮叶片等热端部件。区别于传统制备工艺,增材制造技术因其生产流程短、组织成分均匀以及部件高温力学性能良好等优点,成为“不可焊性”K438高温合金的理想制备工艺。激光源增材制造容易产生热应力聚集,具有较高的开裂敏感性。电子束选区熔化技术基于真空环境条件和粉末床预热程序,可以精确控制温度变化,显著降低制件内部的残余热应力,减少裂纹数量。本文综述了电子束选区熔化制备K438高温合金的研究现状,介绍了工作环境、工艺参数和后处理工艺等主要因素对K438成形件质量的影响,阐述了K438高温合金铸态、电子束选区熔化成形态以及热处理态的组织演变规律,并对电子束增材制造K438的发展方向进行了总结与展望。

     

    Abstract: K438 nickel-based superalloys have the excellent heat-corrosion resistance and high-temperature oxidation resistance, which are widely used in the hot components of aero-engine turbine blades under the working condition of 900 ℃. Compared with the traditional preparation process, the additive manufacturing (AM) technology has become an ideal process for “non-weldable” K438 superalloys due to the advantages of short production process, homogeneous microstructure, and good high-temperature mechanical properties of the components. Laser source additive manufacturing (LSAM) in AM technology is prone to the thermal stress accumulation, showing the high susceptibility to cracking. Based on the vacuum environmental conditions and the powder bed preheating procedures, the selective electron beam melting (SEBM) technology can precisely control the temperature change and significantly reduce the residual thermal stress inside the workpiece, thereby reducing the number of cracks. The research progress of the K438 superalloys prepared by SEBM was reviewed in this paper. The influence of working environment, process parameters, and post-treatment process on the quality of K438 forming parts was introduced. The phase structure evolution of the K438 superalloys as the as-cast state, SEBM formed state, and heat treatment state was described. The development of K438 superalloys by electron beam additive manufacturing was summarized and prospected.

     

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