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粘结剂与粉末特性对金属注射成型喂料性能影响的研究进展

Research progress on the effects of binder and powder properties on feeding properties of MIM

  • 摘要: 在金属注射成型工艺中,金属粉末需要和粘结剂充分混合得到喂料后进行注射、脱脂和烧结,喂料中使用的粘结剂是金属注射成型的核心,一直是金属注射成型的研究热点之一,喂料的流变性能与粉末装载量是影响注射、脱脂和烧结环节的重要因素。本文以粘结剂组分与金属粉末改性喂料性能为出发点,阐述了粘结剂各组分的作用、添加剂、粉末形状、粒径对于喂料的流变性能与粉末装载量的影响。改善喂料性能所添加的添加剂有增容剂、稳定剂、表面活性剂等,加入添加剂与优化粒度分布与形状后,喂料的粘度、流变参数等流变性能以及粉末临界装载量得到明显的改善。

     

    Abstract: In Metal Injection Molding, Injection, degreasing and sintering are carried out after the metal powder and binder are fully mixed to obtain the feed. The binder in the feed which has always been one of the research hotspots used is the core of the MIM. The rheological properties of the feed and the powder load are important factors for affecting the injection, degreasing and sintering processes. In this paper, the effects of binder components, additives, powder shape and particle size on the rheological properties and powder load of the feeders have been discussed. The additives to improve the feeding performance include compatibilizers, stabilizers, surfactants, etc. After adding the additives and optimizing the particle size distribution and shape, the rheological properties such as the viscosity and rheological parameter of the feed and the critical loading capacity of the powder are significantly improved.

     

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