高级检索

喷丸强化对选区激光熔化TC4钛合金表面力学性能的影响

Effect of shot peening on surface mechanical properties of selective laser melting TC4 titanium alloy

  • 摘要: 分别使用ϕ2.3 mm、ϕ4.0 mm的陶瓷弹丸对选区激光熔化TC4钛合金试样进行喷丸强化处理,采用激光共聚焦显微镜、材料表面性能综合测试仪、扫描电镜和维氏显微硬度计对试样表面形貌、表面粗糙度、表面摩擦系数、表面磨损形貌和表面显微硬度进行观测与分析。结果表明,经过喷丸强化处理后,试样表面粗糙度降低80.2%~86.3%,其中,对于采用ϕ2.3 mm弹丸处理的试样,表面粗糙度随着喷丸强化时间的增加逐渐增大;采用ϕ4.0 mm弹丸处理的试样,表面粗糙度随着喷丸强化时间的增加逐渐减小。喷丸直径、喷丸时间和作用载荷对试样的摩擦系数均有影响,在10 N载荷作用时,ϕ2.3 mm弹丸处理的试样摩擦系数变化较为明显,ϕ4.0 mm弹丸处理的试样摩擦系数波动较小;载荷增大到20 N时,ϕ2.3 mm弹丸处理后的试样平均摩擦系数波动减缓,ϕ4.0 mm弹丸处理试样的摩擦系数变化不大。喷丸强化处理后的选区激光熔化TC4合金表面有较明显的磨损痕迹和塑性变形破坏,磨损机理主要为磨粒磨损。通过弹丸直径与喷丸强化时间的合理搭配,改善了材料表面摩擦磨损性能,有效抑制了摩擦过程中材料的变形。

     

    Abstract: Selective laser melting TC4 titanium alloy samples were strengthened with ϕ2.3 mm and ϕ4.0 mm ceramic projectiles respectively. The surface morphology, surface roughness, surface friction coefficient, surface wear morphology and surface microhardness of the sample were observed and analyzed by laser confocal microscope, comprehensive surface property tester, scanning electron microscope and Vickers microhardness tester. The results show that after shot peening, the surface roughness of the sample decreases by 80.2%~86.3%. For the sample treated with ϕ2.3 mm shot, the surface roughness increases gradually with the increase of shot peening time. The surface roughness of the sample treated with ϕ4.0 mm projectile decreases with the increase of peening time. Peening diameter, peening time and load all have effects on the friction coefficient of the sample. When the load is 10 N, the friction coefficient of the sample treated with ϕ2.3 mm projectile changes obviously, while the friction coefficient of the sample treated with ϕ4.0mm projectile changes little. When the load increases to 20 N, the average friction coefficient of the samples treated with ϕ2.3 mm projectile slows down, while the friction coefficient of the samples treated with ϕ4.0 mm projectile has little change. The surface of selected laser melted TC4 alloy after shot peening has obvious wear marks and plastic deformation, and the wear mechanism is mainly abrasive wear. The friction and wear properties of the surface of the material are improved by the reasonable matching of the diameter of the projectile and the strengthening time of the shot peening, and the deformation of the material is effectively inhibited during the friction process.

     

/

返回文章
返回