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烧结微细粉尘多场协同处理工艺数值模拟

Numerical simulation of multi-field collaborative processing technology for sintering ultrafine dust

  • 摘要: 针对烧结烟气微细粉尘处理效率低等问题,提出了一种新型的相变团聚与湍流团聚耦合的多场协同处理技术。采用数值模拟方法,深入研究了在多场效应下烧结微细粉尘的团聚行为及其演化参数对团聚效率的影响。结果表明:较低的入口速度能显著提高团聚效率,表现为烧结微细粉尘平均粒径的减小和出口处大粒径粉尘数密度的增加。入口速度为2 m·s−1时平均粒径为16.1 μm,大粒径粉尘数密度为单位体积(cm−3)5.08×104 个。初始体积分数的提高虽然不利于粉尘长大,但与出口处大粒径粉尘数密度成正比。体积分数为0.23%时平均粒径最大,为19.8 μm;体积分数为0.62%时大粒径粉尘数密度最大,可达单位体积(cm−3)7.40×104 个。这表明较高的体积分数有利于粉尘处理效果。粉尘初始粒径的增加会导致其最终粒径数密度的减小,并与出口处大粒径粉尘的数密度呈反比关系,当初始粒径为0.78 μm时,最终粒径最小,为38.9 μm,出口处数密度却最高,为单位体积(cm−3)8.17×104 个。这表明较小的初始粒径更有利于协同处理工艺的效果。

     

    Abstract: A new type of multi-field collaborative processing technology that couples phase change aggregation and turbulent aggregation has been proposed to address the problem of low efficiency in the treatment of sintering flue gas ultrafine dust. By using numerical simulation methods, the aggregation behavior of sintering ultrafine dust under multi-field effects and the influence of its evolution parameters on aggregation efficiency were thoroughly investigated. The research results show that a lower inlet velocity can significantly improve the aggregation efficiency, as evidenced by a decrease in the average particle size of sintering ultrafine dust and an increase in the number density of large particle dust at the outlet. When the inlet velocity is 2 m·s-1, the average particle size is 16.1 μm, and the number density of large particle dust at the outlet is 5.08 × 104 particles·cm-3. Although an increase in initial volume fraction is not conducive to dust growth, it is directly proportional to the number density of large particle dust at the outlet. When the volume fraction is 0.0023, the average particle size is the largest, at 19.8 μm, and when the volume fraction is 0.0062, the number density of large particle dust is the highest, reaching 7.4×104 particles·cm-3. This indicates that a higher volume fraction is beneficial for dust treatment. An increase in the initial particle size of the dust will lead to a decrease in its final particle size density, which is inversely proportional to the number density of large particle dust at the outlet. When the initial particle size is 0.78, the final particle size is the smallest, at 38.9 μm, but the outlet density is the highest, at 8.17×104 particles·cm-3. This indicates that a smaller initial particle size is more conducive to the effectiveness of the collaborative processing technology.

     

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