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金属基复合泡沫材料基体及力学性能研究进展

Research progress on matrix and mechanical properties of metal matrix composite foam materials

  • 摘要: 金属基复合泡沫(metal matrix syntactic foam,MMSF)是由空心微球和金属基体复合而成的一种新型多孔复合材料。本文总结了近些年有关铝基、镁基和钢基等复合泡沫研究的进展情况,并分类概述了不同基体材料的选择和制备工艺对金属基复合泡沫组织结构和力学性能的影响。结果表明,基体材料是金属基复合泡沫的重要组成部分,并直接影响其结构和性能。铝及其合金具有密度小、强度高、可塑性好等特点,是金属基复合泡沫中应用最广泛的基体材料之一。镁及其合金也有低密度、高强度、延展性好等特点,也是一种重要的金属基体材料。钢基复合泡沫的抗压强度和吸能能力优于大多数铝、镁基复合泡沫,并且在受力过程中表现出较好的变形状态,但是其密度普遍高于铝、镁基复合泡沫材料。以高熵合金作为复合泡沫材料基体是一个新的研究方向,该种材料表现出优异的性能。由于高熵合金内部结构复杂,需对制备出的复合泡沫微观结构及力学性能做进一步研究。除了金属基体材料,填充材料、制备工艺、孔隙率、界面反应、后处理技术等都对金属基复合泡沫的结构和性能有着很大的影响。

     

    Abstract: Metal matrix syntactic foams (MMSFs) are the new type of porous composite materials composed of hollow microsphere and metal matrix. The research progress on aluminum-based, magnesium-based, and steel-based composite foams in recent years was summarized in this paper, and the influence of the matrix materials and preparation processes on the microstructure and mechanical properties of metal matrix composite foams was studied. The results show that the matrix materials are the important components of the metal matrix composite foams which directly affect the structure and performance. Aluminum and its alloys have the characteristics of low density, high strength, and good plasticity, which are widely used as the matrix materials in metal matrix composite foams. Magnesium and its alloys also have the characteristics of low density, high strength, and good ductility, which are also used as the important metal matrix materials. The compressive strength and energy absorption capacity of the steel-based composite foams are superior to those of aluminum and magnesium-based composite foams, showing the better deformation state during the force application process and the higher density than that of aluminum and magnesium-based composite foam materials. Using high-entropy alloys as the matrix of composite foam materials is a new research direction, which demonstrate the excellent performance. Due to the complex internal structure of high-entropy alloys, the further in-depth research on the microstructure and mechanical properties of the prepared composite foams is still required. In addition to the metal matrix materials, the filling materials, preparation processes, porosity, interfacial reactions, and post-treatment technologies show the significant impact on the structure and properties of the metal matrix composite foams.

     

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