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溅射镀Dy70Cu15Ga15晶界扩散对烧结钕铁硼磁体的磁性能影响

Effect of sputtered Dy70Cu15Ga15 grain boundary diffusion on magnetic properties of sintered Nd−Fe−B magnets

  • 摘要: 通过磁控溅射法在烧结钕铁硼磁性材料表面沉积Dy70Cu15Ga15合金薄膜后退火,研究晶界扩散Dy70Cu15Ga15合金烧结磁体的磁性能、显微组织以及耐腐蚀行为。结果表明,晶界扩散处理可以显著提高磁体的矫顽力,磁体矫顽力从15.86 kOe提高到19.46 kOe,提升率达22.7%,而剩磁和最大磁能积基本不降低。Dy主要进入磁体晶界相中,优化了晶界相的分布,并存在于主相晶粒边界的缺陷区,取代主相中的Nd,形成(Nd,Dy)2Fe14B相,增强了缺陷层的各向异性场,抑制了反磁化畴形核。被取代的Nd进入晶界区,增加了非磁性相的比例,对相邻主相进行有效磁隔绝,减弱了磁性耦合作用。低熔点CuGa合金共晶扩散打开了扩散通道,提高了Dy的扩散效率,优化了晶界结构。扩散后样品的主相衍射峰向大角度进行偏移,晶粒取向度更好;经此晶界扩散处理后的烧结钕铁硼磁体在晶界处形成更稳定、腐蚀电位更高的富Dy稀土相,优化了磁体的晶间组织结构,磁体的耐腐蚀性得到提高。

     

    Abstract: The magnetic properties of the sintered Nd–Fe–B magnets treated by the grain boundary diffusion of the sputtered Dy70Cu15Ga15 alloys via annealing were investigated. The microstructure and corrosion resistance behavior of the magnets in the electrochemical environment after the grain boundary diffusion treatment were also characterized. The results show that the grain boundary diffusion treatment can significantly improve the coercivity of the magnets, which increases from 15.86 kOe to 19.46 kOe with an improvement rate of 22.7%, while the residual magnetism and the maximum magnetic energy product remain basically unchanged. Dy mainly diffuses into the grain boundary phases of the magnets and optimizes the distribution of the grain boundary phases. Dy existing in the defect zone of the main phase grain boundary replaces Nd in the main phases to form (Nd,Dy)2Fe14B phases, enhancing the anisotropic field of defect layer and suppressing the nucleation of demagnetized domains. The substituted Nd element enters the grain boundary region and thus increases the proportion of non-magnetic phases, effectively isolating the adjacent main phases and weakening the magnetic coupling. The eutectic diffusion of CuGa alloys with low melting point opens up the diffusion channels, which improves the diffusion efficiency of Dy, and optimizes the grain boundary structure. After the grain boundary diffusion, the X-ray diffraction peaks of the main phases shift towards to the larger angle, indicating the better grain orientation. Furthermore, the Dy-rich rare earth phases formed at the grain boundary are more stable with the higher corrosion potential, showing the optimized intergranular structure and the improved corrosion resistance for the sintered Nd–Fe–B magnets after the grain boundary diffusion.

     

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