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化学气相沉积法中前驱体对镍粉性能的影响

Effect of precursors on properties of nickel powders during chemical vapor deposition

  • 摘要: 为提高多层陶瓷电容器用镍粉的结晶性和分散性,采用化学气相沉积法制备镍粉。以氯化镍粉末为前驱体,讨论了不同粒径氯化镍对镍粉性能的影响。利用X射线衍射仪、扫描电子显微镜、激光粒度仪等仪器对样品进行了表征,分析了前驱体对镍粉形成的作用机理。结果表明,较小的前驱体粒径促使气态氯化镍更多地吸附在(111)晶面,抑制该晶面生长,从而导致镍粉形貌由球形向八面体和立方体转变;较大的前驱体粒径提高了气相浓度,有利于提升镍粉的结晶性和抗氧化性,但同时也加剧了颗粒团聚,导致分散性下降。当前驱体粒径为82.5 μm时,所制备的镍粉综合性能最优,球形度高,粒径均一,分散性良好,同时具备优异的结晶性和抗氧化性能。

     

    Abstract: To enhance the crystallinity and dispersibility of the nickel powders used in multilayer ceramic capacitors, the nickel powders were prepared by chemical vapor deposition. Taking nickel chloride powders as the precursors, the influence of nickel chloride with different particle sizes on the properties of nickel powders was discussed. The samples were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and laser particle size analyzer (LPSA), and the precursor mechanism on the formation of nickel powders was analyzed. The results show that the smaller precursor particles promote the adsorption of gaseous nickel chloride on the (111) crystal plane, inhibiting the growth and leading to the particle morphology transition from spherical to octahedral and cubic structures. In contrast, the larger precursors increase the vapor concentration, facilitate the formation of nickel powders with improved crystallinity and oxidation resistance, enhance the particle agglomeration, and reduce the dispersibility. When the particle size of the precursor is 82.5 μm, the nickel powders prepared show the best comprehensive performance with high sphericity, uniform particle size, good dispersibility, and at the same time, excellent crystallinity and oxidation resistance.

     

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