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镀铬金刚石/铜复合材料的制备及性能研究

Preparation and Performance Study of Chromium Plated Diamond/Copper Composite

  • 摘要: 为了制备出热物理性能良好的金刚石/铜复合材料,对金刚石颗粒进行了表面镀铬改性,采用真空热压烧结工艺(Vacuum Hot Pressed Sintering,VHP)制备复合材料,测试了材料的热导率、热膨胀系数和弯曲性能,研究了VHP法制备复合材料的最佳工艺参数。结果表明:金刚石表面镀铬可以改善复合材料的界面结合,其抗弯强度随烧结温度提高不断增加,1 100 ℃制备的复合材料抗弯强度达到278 MPa;在其他条件相同的情况下,金刚石表面铬层厚度为150 nm时复合材料的热导率为417 W?m-1?K-1,而未镀铬的复合材料的热导率仅为127 W?m-1?K-1。随着烧结温度升高,热导率增加,在烧结温度为1 050 ℃、压力20 MPa时,镀铬金刚石/铜复合材料热导率可达574 W?m-1?K-1。在25~300 ℃范围内,热膨胀系数在(3.50~8.50)×10-6 K-1之间,并随环境温度升高而增长。

     

    Abstract: In order to prepare diamond/copper composite materials with good thermal and physical properties, the surface of diamond particles was modified by chromium plating, and the composites were prepared by vacuum hot pressed sintering(VHP). The thermal conductivity, thermal expansion coefficient, and bending performance of the composites were tested, and the optimum process parameters of the composites prepared by VHP method were studied. The results show that chromium plating on the surface of diamond can improve the interface bonding of the composites. The flexural strength of the composites increases with the increase of sintering temperature, and the flexural strength of the composite material prepared at 1 100 ℃ reaches 278 MPa. When the other conditions are the same, the thermal conductivity of the composite is 417 W?m-1?K-1 when the thickness of the chromium layer on the diamond surface is 150 nm, while the thermal conductivity of the composite without chromium plating is only 127 W?m-1?K-1. As the sintering temperature increases, the thermal conductivity of the composites increases. When the sintering temperature is 1 050 ℃ and the pressure is 20 MPa, the thermal conductivity of the chromium-plated diamond/copper composite can reach 574 W?m-1?K-1. In the range of 25~300 ℃, the thermal expansion coefficient is between (3.50~8.50) ×10-6 K-1, and increases with the increase of ambient temperature.

     

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