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镀铬金刚石/铜复合材料的制备及性能

Preparation and properties of chrome-plated diamond/copper composites

  • 摘要: 为了制备出热物理性能良好的金刚石/铜复合材料,对金刚石颗粒进行了表面镀铬改性,采用真空热压烧结工艺制备镀铬金刚石/铜复合材料,分析了复合材料的微观结构和断口形貌,测试了材料的弯曲性能、热导率和热膨胀系数,讨论了真空热压烧结法制备复合材料的最佳工艺参数。结果表明:金刚石表面镀铬可以改善复合材料的界面结合,其弯曲强度随烧结温度提高不断增加,1100 ℃制备的复合材料弯曲强度达到278 MPa;在其他条件相同的情况下,烧结温度为850 ℃时,制备的镀铬金刚石/铜复合材料的热导率为417 W∙m−1∙K−1,而未镀铬的复合材料的热导率仅为127 W∙m−1∙K−1。随着烧结温度升高,热导率增加,在烧结温度为1050 ℃、压力20 MPa时,镀铬金刚石/铜复合材料热导率可达574 W∙m−1∙K−1;在25~300 ℃范围内,热膨胀系数在(4.90~8.50)×10−6 K−1之间,并随测试温度升高而增长,复合材料表现出良好的低热膨胀性。

     

    Abstract: To prepare the diamond/copper composite materials with good thermal and physical properties, the surface of diamond particles was modified by chromium plating, and the composites were prepared by vacuum hot pressed sintering (VHP). The microstructure and fracture morphology of the diamond/copper composites were analyzed, the bending performance, thermal conductivity, and thermal expansion coefficient of the composites were tested, and the optimum process parameters of the composites prepared by VHP were studied. The results show that the chromium plating on the diamond surface can improve the interface bonding of the composites. The flexural strength of the composites increases with the increase of sintering temperature, and the flexural strength of the composites prepared at 1100 ℃ reaches 278 MPa; when the other conditions are the same, the thermal conductivity of the composites is 417 W∙m−1∙K−1, while the thermal conductivity of the composites without chromium plating is only 127 W∙m−1∙K−1. As the sintering temperature increases, the thermal conductivity of the composites increases. When the sintering temperature is 1050 ℃ and the pressure is 20 MPa, the thermal conductivity of the chrome-plated diamond/copper composite can reach 574 W∙m−1∙K−1. Within the temperature range of 25 to 300 ℃, the thermal expansion coefficient is between (4.90~8.50)×10−6 K−1, and the composite materials exhibit the excellent low thermal expansion properties with the increase of test temperature.

     

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