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铪对增材制造高强镍基高温合金裂纹形成、组织及高温力学性能影响的研究进展

Research progress of hafnium effects on the cracking formation, microstructure and high-temperature mechanical properties for additively manufactured high-strength nickel-based superalloys

  • 摘要: 镍基高温合金具有优异的承载-耐高温性能,被广泛用作航空航天装备热端部件的关键结构材料。然而,传统牌号高强镍基高温合金在增材制造强约束、快速非平衡凝固过程中易形成裂纹缺陷,严重限制其应用,凝固末期关键合金元素的非平衡偏析行为是影响裂纹形成的主要因素。本综述聚焦典型难打印的γ′强化镍基高温合金(如CM247LC)中对固液相线温差影响较大的铪(Hf)元素,通过对比分析其在增材制造高温合金中的分布特征以及对增材制造镍基高温合金裂纹敏感性的影响,进一步讨论Hf对增材制造典型高强镍基高温合金热处理组织演变的影响规律,总结关键Hf元素对增材制造高强镍基高温合金高温力学性能的作用规律。本文对合理调控Hf元素含量以及建立适用于激光增材制造技术的镍基高温合金成分设计准则具有重要意义,支撑增材制造高性能镍基高温合金的开发与高端装备研制。

     

    Abstract: Nickel-based superalloys exhibit excellent load-bearing and high-temperature resistance and are widely used as key materials for hot-section components in aerospace equipment. However, traditional high-strength nickel-based superalloys are prone to crack defects during additive manufacturing due to strong constraints and rapid non-equilibrium solidification processes, severely limiting their applications. Segregation of key alloying elements during the final stages of solidification is the primary factor influencing crack formation. This review focuses on the Hafnium element (Hf) in typical difficult-to-print γ′-strengthened nickel-based superalloys (i.e., CM247LC), emphasizing its significant impact on the solidification temperature gradient and its effect on crack sensitivity in additive manufacturing of high-temperature alloys. Further discussion is provided on the influence of Hf on the heat treatment microstructure evolution and high-temperature mechanical properties of various nickel-based high-temperature alloys manufactured through additive processes. This review highlights the importance of appropriately adjusting the content of key elements and establishing nickel-based superalloy composition design guidelines suitable for laser additive manufacturing technology, to support the development and application of high-performance nickel-based high-temperature alloys through additive manufacturing.

     

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