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金刚石微粉堆积体抗压强度的影响因素及其对聚晶金刚石复合齿力学性能的影响

Influencing factors of compressive strength of diamond micro-powder deposits and the corresponding influence on the mechanical properties of polycrystalline diamond composite teeth

  • 摘要: 研究了一种金刚石微粉堆积体抗压强度的测定方法,该方法的受力状态与聚晶金刚石制品的受力状态接近,用静压破碎方法表征金刚石微粉的强度要强于传统的冲击韧性检测法。采用金刚石混合粉做抗压强度检测,以破碎率表征金刚石微粉抗压强度,并将金刚石混合粉组装合成聚晶金刚石复合齿,检测聚晶金刚石复合齿的力学性能。在金刚石微粉堆积体抗压强度实验中,金刚石微粉堆积体抗压强度与金刚石微粉的形貌正相关。对于规格型号EZ25~35 μm的金刚石微粉抗压强度为79.30,类球度0.4119,圆润度0.7176;规格型号为HZ25~35 μm的微粉抗压强度为86.04,类球度0.6178,圆润度0.8517。金刚石微粉堆积体抗压强度还与金刚石微粉的内部杂质含量相关。对于规格型号EZ8~12 μm金刚石微粉,内部杂质总含量(质量分数)为25×10‒6~40×10‒6的二型料抗压强度为94.73,内部杂质总含量(质量分数)为10×10‒6~25×10‒6的四型料抗压强度为98.78,内部杂质总含量(质量分数)为5×10‒6~10×10‒6的八型料抗压强度为99.07。金刚石微粉堆积体抗压强度还与金刚石微粉粒度负相关,使用修订后的模型对比两种粒径的金刚石微粉抗压强度,粒度4~8 μm微粉的抗压强度为97.90,粒度15~25 μm微粉的抗压强度为85.40,粒度8~16 μm微粉的抗压强度为82.30。混合粉与聚晶金刚石复合齿的力学性能正相关,由于金刚石微粉堆积体抗压强度与金刚石微粉理化参数以及聚晶金刚石复合齿的力学性能紧密相关,抗压强度检测方法可以作为一项评价金刚石微粉性能的重要参数。

     

    Abstract: A method for determining the compressive strength of diamond micro-powder deposits was studied, the force state of this method was close to that of polycrystalline diamond products, and the diamond micro-powder strength characterized by static pressure crushing was stronger than that characterized by the traditional impact toughness testing method. The diamond mixed powders were used for the compressive strength testing, the compressive strength of the diamond micro-powders was characterized by fragmentation rate, and the diamond mixed powders were assembled into the polycrystalline diamond composite teeth. The mechanical properties of the polycrystalline diamond composite teeth were tested. In the results, the compressive strength of diamond micro-powder deposits is positively correlated with the morphology of diamond micro-powders. For the EZ25~35 μm diamond micro-powders, the compressive strength is 79.30, the sphericity is 0.4119, and the roundness is 0.7176. The compressive strength of the HZ25~35 μm micro-powders is 86.04, the sphericity is 0.6178, and the roundness is 0.8517. The compressive strength of the diamond micro-powder deposits is also related to the content of internal impurities in the diamond micro-powders. For the EZ8~12 μm diamond micro-powders, the compressive strength of the type II micro-powder samples with the total internal impurity content (mass fraction) of 25×10‒6~40×10‒6 is 94.73, that of the type IV micro-powder samples with the total internal impurity content (mass fraction) of 10×10‒6~25×10‒6 is 98.78, and that of the type VIII micro-powder samples with the total internal impurity content (mass fraction) of 5×10‒6~10×10‒6 is 99.07. The compressive strength of the diamond micro-powder deposits is also negatively correlated with the particle size of the diamond micro-powders. Using the revised model to compare the compressive strengths of the diamond micro-powders with two particle sizes, the compressive strength of the micro-powders with the particle size of 4~8 μm is 97.90, that of the micro-powders with the particle size of 15~25 μm is 85.40, and that of the micro-powders with the particle size of 8~16 μm is 82.30. The mechanical properties of the polycrystalline diamond composite teeth are positively correlated with the mixed powders. Since the compressive strength of the diamond micro-powder deposits is closely related to the physical and chemical parameters of diamond micro-powders and the mechanical properties of the polycrystalline diamond composite teeth, the compressive strength detection method can be used as an important parameter for evaluating the performance of diamond micro-powders.

     

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