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基于CaO绝缘层和FexOy中间层的铁基软磁复合材料的制备与性能优化

Preparation and performance optimization of iron-based soft magnetic composites based on CaO insulating layer and FexOy transitional interlayer

  • 摘要: 为了探索CaO作为绝缘层在软磁复合材料中的应用潜力,提出了在CaO绝缘层和铁基体之间引入FexOy作为中间过渡层的策略,以缓解铁粉基体与CaO绝缘层之间的晶格失配和裂纹形成。以还原铁粉为研究对象,采用表面氧化、水热合成以及(CH3COO)2Ca热分解结合冷压成形的工艺,成功制备了具有优异软磁性能的Fe/FexOy/CaO软磁复合材料。深入研究了CaO绝缘层的形成机理,进一步探讨了乙酸钙添加量对Fe/FexOy/CaO软磁复合材料结构和电磁性能的影响。结果发现,FexOy中间层的引入有效缓解了铁粉基体与CaO绝缘层之间的晶格失配,显著减少了裂纹形成。同时,CaO绝缘层有效提高了材料的电阻率,减少了涡流损耗,从而实现了更低的磁损耗和更高的磁导率。通过精确控制乙酸钙的添加量,可以进一步优化Fe/FexOy/CaO软磁复合材料的磁性能和电性能,达到减少能量损耗的目的。

     

    Abstract: To explore the application potential of calcium oxide (CaO) as the insulating layer in soft magnetic composites, a strategy of introducing FexOy as the intermediate transition layer between the CaO insulating layer and the iron matrix was proposed to alleviate the lattice mismatch and crack formation between the iron powder matrix and the CaO insulating layer. Using the reduced iron powders as the raw materials, the excellent Fe/FexOy/CaO soft magnetic composites were successfully prepared by surface oxidation, hydrothermal synthesis, and thermal decomposition of (CH3COO)2Ca combined with cold pressing forming. The formation mechanism of the CaO insulating layer was deeply studied, and the influence of calcium acetate addition amount on the structure and electromagnetic properties of the Fe/FexOy/CaO soft magnetic composites was further explored. It is found that, the introduction of the FexOy intermediate layer effectively alleviates the lattice mismatch between the iron powder matrix and the CaO insulating layer, and significantly reduces the formation of cracks. At the same time, the CaO insulating layer effectively increases the resistivity and reduces the eddy current losses, thereby achieving lower magnetic losses and higher magnetic permeability. By precisely controlling the addition amount of calcium acetate, the magnetic and electrical properties of the Fe/FexOy/CaO soft magnetic composites can be further optimized, achieving the goal of reducing energy loss.

     

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