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硅铝酸钠包覆剂对FeNi复合磁粉芯的性能影响

Effect of sodium silicaluminate addition on the properties of FeNi composite magnetic core

  • 摘要: 由气雾化法制得的Fe-50wt%Ni磁粉(FeNi)经磷化处理后,采用硅铝酸钠溶胶对其表面进行包覆,最终通过压制成型和氮气热处理得到金属复合磁粉芯。研究结果表明,包覆处理的磁粉表面形成了均匀的硅铝酸钠纳米颗粒绝缘包覆层;随着硅铝酸钠添加量的增加,复合磁粉芯的密度和有效磁导率逐渐降低。然而,适量添加硅铝酸钠能够显著降低磁粉芯功率损耗;当硅铝酸钠质量分数为0.5 wt%时,复合磁粉芯的有效磁导率达到最大值(122.4),在100 Oe直流磁化磁场下直流叠加特性为49.3 %,在50 kHz和100 mT测试条件下,其功率损耗为168.2 mW·cm-3。与使用硅树脂包覆剂相比,采用硅铝酸钠凝胶包覆制得的复合磁粉芯展现更好的磁导率频率稳定性,并且功率损耗得以降低。

     

    Abstract: An FeNi magnetic powder (Fe-50wt%Ni) derived from gas atomization first underwent a phosphatizing process, then was coated with a sodium aluminosilicate sol. Eventually, the surface modified magnetic powder was shaped by pressing and heat treated in N2 atmosphere, yielding a metal composite magnetic core.The results showed that the surface modified FeNi magnetic powder was uniformly coated by an insulation layer composed of nano-sized sodium aluminosilicate particles. The density and effective magnetic permeability of the obtained metal composite magnetic core decreased with increasing the amount of added sodium aluminosilicate, and the power loss of the magnetic core remarkably decreased when a proper amount of sodium aluminosilicate was added. When the added sodium aluminosilicate accounted for 0.5wt%, the effective magnetic permeability of the composite magnetic powder core reached the maximum of 122.4, and its DC superposition characteristic was measured to be 49.3% in a DC magnetization field of 100 Oe, and the power loss to be 168.2 mW·cm-3 under a testing condition of 50 kHz and 100 mT. Compared with the one using silicone resin as the coating agent, the composite magnetic powder using sodium aluminosilicate showed higher magnetic permeability frequency stability and lower power loss.

     

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