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硅铝酸钠包覆剂对FeNi复合磁粉芯性能的影响

Effect of sodium silicaluminate on the properties of FeNi composite magnetic core

  • 摘要: 由气雾化法制得的Fe‒50%Ni磁粉(FeNi,质量分数)经磷化处理后,采用硅铝酸钠溶胶对其表面进行包覆,最终通过压制成形和氮气热处理得到金属复合磁粉芯,研究了包覆剂对FeNi复合磁粉芯性能的影响。结果表明,FeNi磁粉表面形成了均匀的硅铝酸钠纳米颗粒绝缘包覆层,随着硅铝酸钠添加量的增加,复合磁粉芯的密度和有效磁导率逐渐降低。适量添加硅铝酸钠能够显著降低磁粉芯功率损耗。当硅铝酸钠质量分数为0.5%时,复合磁粉芯的有效磁导率达到最大值(122.4),在100 Oe直流磁化磁场下直流叠加特性为49.3%,在50 kHz和100 mT测试条件下,其功率损耗为168.2 mW·cm‒3。与使用硅树脂包覆剂相比,采用硅铝酸钠凝胶包覆制得的复合磁粉芯展现出更好的磁导率频率稳定性,并且功率损耗得以降低。

     

    Abstract: The Fe‒50%Ni magnetic powders (FeNi, mass fraction) derived from gas atomization first underwent the phosphatizing process, then were coated with the sodium aluminosilicate sol. Eventually, the metal composite magnetic cores were prepared through compacting process and nitrogen heat treatment by using the surface modified magnetic powders. The effect of coating agents on the properties of FeNi composite magnetic cores was studied. The results show that a uniform insulating coating layer of sodium silicaluminate nanoparticles is formed on the surface of FeNi magnetic powders, and the density and effective permeability of the composite magnetic powder cores decrease gradually with the increase of sodium silicaluminate addition. Proper addition of sodium silicaluminate can significantly reduce the power loss of magnetic cores. When the mass fraction of sodium silicaluinate is 0.5%, the effective permeability of the composite magnetic cores reaches the maximum value (122.4), and the DC superposition characteristic is 49.3% under the 100 Oe DC magnetization field. The power loss is 168.2 mW·cm‒3 under the test conditions of 50 kHz and 100 mT. Compared with the silicone coating agent, the composite magnetic cores coated with sodium aluminate silicate gel show the better permeability frequency stability, and the power loss is reduced.

     

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