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烧结温度对Ti–Al结合剂聚晶金刚石性能的影响

Effect of sintering temperature on the properties of polycrystalline diamond with Ti–Al binder

  • 摘要: 以平均粒径5 μm金刚石微粉为原料,Ti粉和Al粉为结合剂,使用六面顶压机在高温(13501550 ℃)、高压(5.5 GPa)下制备聚晶金刚石,研究了烧结温度对聚晶金刚石物相组成、微观结构和力学性能的影响。结果表明:在高温高压下,Ti和Al分别与金刚石完全反应生成TiC和Al4C3,聚晶金刚石主要由金刚石、TiC和Al4C3组成。随烧结温度的升高,聚晶金刚石的相对密度、磨耗比、维氏硬度、断裂韧性均出现先增加后降低的现象。当烧结温度为1500 ℃时,金刚石被结合剂紧密包裹,颗粒之间无明显孔洞,聚晶金刚石有最大的相对密度、维氏硬度、断裂韧性和磨耗比,分别为98.8%、54.2 GPa、5.23 MPa·m1/26210

     

    Abstract: Using 5 μm average-sized diamond powder as the raw material, Ti powder and Al powder as binders, polycrystalline diamond (PCD) was prepared under high temperature (13501550 ℃) and high pressure (5.5 GPa) using a six-faced compression machine. The effect of sintering temperature on the phase composition, microstructure, and mechanical properties of PCD was studied. The results show that under high temperature and high pressure, Ti and Al react completely with diamond to form TiC and Al4C3 respectively, PCD is mainly composed of diamond, TiC and Al4C3. As the sintering temperature increases, the relative density, wear ratio, Vickers hardness and fracture toughness of PCD increases first and then decreases. When the sintering temperature is 1500 ℃, diamond is tightly wrapped by the binder without obvious pores between particles, therefore, PCD has the highest relative density, Vickers hardness, fracture toughness and wear ratio, which are 98.8%, 54.2 GPa, 5.23 MPa·m1/2 and 6210, respectively.

     

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