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钼合金表面熔盐法制备硅化物涂层工艺

Preparation process of silicide coatings on molybdenum alloy surface by molten salt method

  • 摘要: 以Na2B4O7、B4C、NaCl、KCl、NaF、Na2SiF6和Si粉作为熔盐成分,采用熔盐法在钼合金表面制备Mo–Si–B复合涂层,探究B含量对复合涂层微观结构及抗氧化性能的影响。结果表明,当熔盐中B含量为每500 g熔盐0.4 moL时,制备Mo–Si–B复合涂层完整,主要成分为MoSi2,涂层厚度为12.17 μm,在800~1200 ℃高温下具有较好的抗氧化性能;当B含量≥每500 g熔盐0.6 moL,涂层主要成分为MoB,并未成功制备得到Mo–Si–B复合涂层,涂层的抗氧化能力差。随着B含量升高,涂层表面硬度下降,涂层抗氧化性能逐渐下降。但是经1200 ℃高温氧化,硅化物涂层逐渐生成SiO2相,并附着于涂层表面,阻碍了氧的传输,提高了钼合金的抗氧化性能。

     

    Abstract: Using Na2B4O7, B4C, NaCl, KCl, NaF, Na2SiF6, and Si powders as the molten salt components, the Mo–Si–B composite coatings were prepared on the surface of molybdenum alloys by the molten salt method. The influence of B content on the microstructure and oxidation resistance of the composite coatings was investigated. The results show that when the B content in the molten salt is 0.4 moL per 500 g of molten salt, the Mo–Si–B composite coatings prepared are intact, the main component is MoSi2, and the coating thickness is 12.17 μm, exhibiting the good oxidation resistance at temperatures ranging from 800 to 1200 ℃. When the B content increases to more than 0.6 moL per 500 g of molten salt, the main component of the coatings becomes MoB. However, the Mo–Si–B composite coatings are not successfully prepared, and the antioxidant capacity of the coatings is poor. With the B content increases, the surface hardness of the coatings decreases, and the oxidation resistance of the coatings gradually declines. However, during the high-temperature oxidation at 1200 ℃, the SiO2 phases are gradually formed on the silicides and adhered to the coating surface, hindering the oxygen transmission and enhancing the oxidation resistance of the molybdenum alloys.

     

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