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研磨体形状对WC-10%Co硬质合金形貌及性能的影响

Effect of Grinding Body Shape on the Morphology and Properties of WC-10%Co Cemented Carbide

  • 摘要: 本文选择相同成分的WC-10%Co原料,采用球状和棒状研磨体进行研磨,并制备了硬质合金,研究不同形状的研磨体对粉料微观形貌、合金形貌及性能的影响。研究发现,采用不同研磨体得到的合金中WC晶粒均在Co相中随机分布,形状均为典型的不规则矩形和三角形。延长研磨时间后,研磨球研磨强度高于研磨棒,粉料存在夹粗和产生破碎粉末现象,使合金晶粒分布和性能劣化,而研磨棒研磨的合金晶粒更加细小均匀,使合金性能得到提升。采用研磨棒研磨得到的合金,研磨时间达到40 h可以获得较好的性能:相对密度99.6%、矫顽磁力129 kA?m-1、硬度HRA 91.5、断裂韧性9.5 MPa·m1/2和抗弯强度3565 MPa。

     

    Abstract: In this paper, raw materials consisting of WC-10% Co with the same composition were selected. Ball and rod-shaped grinding bodies were utilized to grind and prepare cemented carbides to investigate the effects of different grinding body shapes on the micro-morphology of the powders, as well as the morphology and properties of the alloys. It was observed that the WC grains in the alloys produced with various grinding bodies were randomly distributed within the Co phase, exhibiting typical shapes of irregular rectangles and triangles. After extending the grinding time, the grinding intensity of the grinding balls exceeds that of the grinding rods. This results in the occurrence of coarse particles and the generation of broken powder, which negatively impacts the grain distribution and properties of the alloy. In contrast, the alloy grains ground by the grinding rods are finer and more uniform, leading to improved properties of the alloy. The alloy produced by grinding with grinding rods for up to 40 h exhibits improved properties: a relative density of 99.6%, a coercive magnetic force of 129 kA?m-1, a hardness of HRA 91.5, a fracture toughness of 9.5 MPa·m1/2, and a flexural strength of 3565 MPa.

     

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