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研磨体形状对WC−10%Co硬质合金形貌及性能的影响

Effect of grinding body shape on morphology and properties of WC−10%Co cemented carbide

  • 摘要: 选择相同成分的WC−10%Co(质量分数)原料,分别采用球状和棒状研磨体进行研磨,制备了硬质合金,研究不同形状的研磨体对粉料微观形貌、合金形貌及性能的影响。研究发现,采用不同研磨体得到的合金中WC晶粒均在Co相中随机分布,形状均为典型的不规则矩形和三角形。延长研磨时间后,研磨球研磨强度高于研磨棒,粉料存在夹粗,并产生破碎粉末现象,使合金晶粒分布和性能劣化,而研磨棒研磨的合金晶粒更加细小均匀,合金性能得到提升。当研磨时间达到40 h,采用研磨棒研磨得到的合金可以获得较好的性能,相对密度为99.6%,矫顽磁力为129 kA·m−1,硬度为HRA 91.5,断裂韧性为9.5 MPa·m1/2,抗弯强度为3565 MPa。

     

    Abstract: The raw materials consisting of WC−10% Co (mass fraction) with the same composition were selected in this paper, the grinding was carried out using spherical and rod-shaped grinding media, respectively, and the cemented carbides were prepared. The effects of grinding body shapes on the micro-morphology of the powders were investigated, as well as the morphology and properties of the WC‒10%Co cemented carbides. In the results, the WC grains in the alloys produced with various grinding bodies are randomly distributed within the Co phases, exhibiting the typical shapes of irregular rectangles and triangles. After extending the grinding time, the grinding intensity of grinding balls exceeds that of the grinding rods, resulting in the occurrence of coarse particles and the generation of broken powders, which negatively impacts the grain distribution and cemented carbide properties. In contrast, the alloy grains ground by the grinding rods are finer and more uniform. The cemented carbides ground by grinding rods for up to 40 h exhibit the improved properties as relative density of 99.6%, coercive magnetic force of 129 kA·m−1, hardness of HRA 91.5, fracture toughness of 9.5 MPa·m1/2, and flexural strength of 3565 MPa.

     

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