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不同成分铝合金中间层对高体积分数铝基复合材料连结强度的影响

Influence of aluminum alloy interlayers with different composition on bonding strength of high volume fraction aluminum matrix composites

  • 摘要: 选用铝合金作为60%SiC/6061Al(体积分数)复合材料连结的中间层,经热等静压连结,研究不同成分中间层(不加中间层、1060Al中间层和4047Al中间层)对连结处微观形貌和结合强度的影响。结果表明:三种成分铝合金中间层经热等静压均获得了无孔洞、无明显分层和无Al4C3有害相的复合材料。以4047Al为中间层时,中间层厚度最小,最厚仅为70 μm,复合材料抗弯强度和抗剪切强度最高分别可达413 MPa和140 MPa。三种中间层的复合材料断裂方式均以基体合金韧性断裂和SiC颗粒断裂为主,SiC颗粒与铝合金界面结合强度较高,SiC颗粒起到了良好的承载作用。

     

    Abstract: Using the aluminum alloys as the interlayers, the 60%SiC/6061Al composites (volume fraction) were bonded by hot isostatic pressure, the influence of aluminum alloy interlayers with varying composition (without Al, 1060Al, and 4047Al) on the microstructure and bonding strength of the joints were investigated. The results show that, the three types of aluminum alloy interlayers are all subjected to hot isostatic pressing to obtain the composites without pores, obvious delamination, and harmful Al4C3 phases. When 4047Al is used as the interlayers, the interlayer thickness is the smallest, with the maximum thickness being only 70 μm, and the maximum flexural strength and shear strength of the composites can reach 413 MPa and 140 MPa, respectively. The fracture modes of composites with the three interlayers are mainly composed of the matrix ductile fracture and the SiC particle fracture. The interface bonding strength between the SiC particles and aluminum alloys is relatively high, and the SiC particles play a good load-bearing role.

     

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