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不同方法制备铜金刚石复合材料的研究

Research on the properties of copper-diamond composites using different fabricated technology

  • 摘要: 针对当前电子封装材料的热传导性能不足、散热效率低下等问题。本文分别利用传统粉末冶金法(PM)、搅拌摩擦加工法(FSP)和放电等离子烧结法(SPS)三种工艺制备了铜金刚石复合材料,并对比分析它们的显微组织结构、致密度、界面状态以及热导率等性能。结果表明:采用SPS在烧结压力为30MPa、900℃保温20min制备的50vol.%金刚石的铜金刚石复合材料,金刚石颗粒均匀分布在铜基体上,性能最优,致密度97.4%,热导率517.04W·m-1·K-1,热膨胀系数为6.63×10-6k-1,界面存在不足1μm的过渡层,结合状态好;传统粉末冶金制备的性能次之,搅拌摩擦加工则最差。

     

    Abstract: Addressing the current issues of insufficient thermal conductivity and low heat dissipation efficiency in electronic packaging materials. In this paper, copper-diamond composites were prepared using three processes, namely, traditional powder metallurgy (PM), stirring friction processing (FSP) and spark plasma sintering (SPS), and their microstructures, densities, interfacial states, and thermal conductivities were comparatively analyzed. The results show that the copper-diamond composites with 50 vol.% diamond was prepared by SPS at a sintering pressure of 30MPa and a holding temperature of 900℃ for 20min, which have the best performance with diamond particles uniformly distributed on the copper matrix. The densification, thermal conductivity and coefficient of thermal expansion of composite is 97.4%, 517.04W-m-1-K-1and 6.63×10-6k-1, respectively. The composite material interface contains a transition layer of less than 1 micron, with good bonding quality. The performances of composites of traditional powder metallurgy preparation was second; that of friction stirring processing was the worst.

     

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