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金刚石/铜复合材料制备方法、界面改性及其第一性原理计算研究进展

Research progress on preparation methods, interface modification and first-principles calculation of diamond/copper composites

  • 摘要: 金刚石/铜复合材料具有优异的导热性能,并且其热膨胀系数可调控,有望成为新一代热管理材料,用于解决目前电子产品散热需求逐渐变高的问题。然而金刚石与铜之间的润湿性较差,所制备的复合材料界面结合差、存在较大空隙,会导致界面之间热阻较大、影响材料的导热性能。通过改进烧结方法或对界面进行改性,可使界面结合差的问题得到改善,提高材料的导热能力。本文总结了常用的金刚石/铜复合材料制备方法,并介绍了界面改性主要有金刚石表面金属化和铜基体合金化两种方法,其原理均为在金刚石和铜界面中添加元素形成相对应的碳化物层,从而改善金刚石铜界面结合,提高材料导热性能。界面改性中常用元素的有W、Mo、Cr、Ti、Zr、B等,这些元素均能有效改善复合材料界面结合问题,最高可使复合材料热导率提高到900 Wm-1K-1以上。此外本文还介绍了第一性原理计算在金刚石/铜复合材料中的应用,第一性原理计算可以研究界面改善的机理,亦可预测界面改性元素对复合材料的影响,为实验提供一些理论指导,降低研究所需成本。最后本文结合制备方法与界面改性方法,对未来金刚石/铜复合材料研究重点进行了展望。

     

    Abstract: Diamond/copper composites are considered promising materials for next-generation thermal management applications due to their exceptional thermal conductivity and adjustable coefficient of thermal expansion, which address the growing heat dissipation requirements of electronic devices. However, the poor wettability between diamond and copper results in weak interfacial bonding, leading to the formation of significant voids within the composite. These voids contribute to high interfacial thermal resistance, which in turn compromises the overall thermal performance. To overcome these challenges, current research primarily focuses on improving sintering techniques and modifying the interfaces to enhance both interfacial bonding and thermal properties. This paper reviews the common preparation methods for diamond/copper composites, highlighting two main strategies for interface modification: metallization of the diamond surface and alloying of the copper matrix. Both approaches introduce elements at the diamond-copper interface, leading to the formation of carbide layers that strengthen the interfacial bonding and improve thermal conductivity. Elements such as W, Mo, Cr, Ti, Zr, and B are frequently employed in these modifications, as they effectively enhance the interface, potentially increasing the composite's thermal conductivity to over 900 Wm?1K?1. The paper also explores the role of first-principles calculations in diamond/copper composites, which provide valuable insights into the mechanisms of interface improvement and enable the prediction of how different modifying elements affect the composite properties. These theoretical studies can offer guidance for experimental design, potentially reducing research costs. Finally, the paper concludes by discussing future research directions for diamond/copper composites, emphasizing both preparation techniques and interface modification strategies.

     

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