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金刚石/铜复合材料制备方法、界面改性及第一性原理计算研究进展

Research progress on preparation methods, interface modification, and first-principles calculation of diamond/copper composites

  • 摘要: 金刚石/铜复合材料具有优异的导热性能,并且其热膨胀系数可调控,有望成为新一代热管理材料。然而,金刚石与铜之间的润湿性较差,所制备的复合材料界面结合差,存在较大空隙,导致界面之间热阻较大,影响材料的导热性能。改进烧结方法或对界面进行改性可改善界面结合差的问题,提高材料的导热能力。本文总结了常用的金刚石/铜复合材料制备方法,介绍了金刚石表面金属化和铜基体合金化两种界面改性技术,其原理均为在金刚石和铜界面中添加元素,形成相对应的碳化物层,从而改善金刚石/铜界面结合,提高材料导热性能。界面改性中常用元素有W、Mo、Cr、Ti、Zr、B等,这些元素均能有效改善复合材料界面结合问题,最高可使复合材料热导率提高到900 W·m−1·K−1以上。文中还介绍了第一性原理计算在金刚石/铜复合材料中的应用,第一性原理计算可以用来研究界面改善的机理,亦可预测界面改性元素对复合材料的影响,为实验提供理论指导,降低研究成本。最后,对金刚石/铜复合材料研究方向进行了展望。

     

    Abstract: Diamond/copper composites have the excellent thermal conductivity and the controllable thermal expansion coefficient, making them expected to become new generation of thermal management materials. However, the wettability between diamond and copper is poor, and the interface bonding of the prepared composites is poor, resulting in the large thermal resistance between the interfaces and affecting the thermal conductivity of the composites. Improving the sintering method or modifying the interface can address the issue of poor interfacial bonding and enhance the thermal conductivity of the composites. The commonly used preparation methods of the diamond/copper composites were summarized and the interface modification were introduced, including surface metallization of diamond and alloying of copper matrix, whose principle was element addition at the interface between diamond and copper to form the corresponding carbide layers, thereby improving the diamond/copper interface bonding and enhancing the thermal conductivity of the composites. The commonly used elements in interface modification were W, Mo, Cr, Ti, Zr, and B, which could effectively improve the interface bonding and increase the thermal conductivity to over 900 W·m−1·K−1 at the highest. The application of first-principles calculations in diamond/copper composites was also introduced to study the mechanism of interface improvement and predict the influence of interface modification elements, providing the theoretical guidance and reducing the research costs. Finally, the research direction of the diamond/copper composites weas prospected.

     

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