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选区激光熔化316L不锈钢孔洞内表面粗糙度分析与预测

Analysis and prediction on internal surface roughness of 316L stainless steel holes prepared by selective laser melting

  • 摘要: 研究了选区激光熔化316L不锈钢孔洞半径和打印角度与表面粗糙度的关系,建立了成形结构与表面粗糙度的理论模型,讨论了不同参数下成形零件的表面形貌和表面粗糙度,分析了试样表面粗糙度的影响因素,包括阶梯效应、粉末吸附和翘曲变形等。结果显示,打印角度和孔径都会显著影响试样表面粗糙度。当打印角度超过50°时,孔洞内表面的粗糙度开始急剧增大;在孔径4 mm、打印角度50°情况下,孔洞内表面粗糙度为7.01 μm,在打印角度70°情况下,粗糙度达到24.53 μm。随着角度和孔径的增大,各因素会共同影响试样表面质量。通过数学模型的构建发现,粗糙度预测在中低角度时效果良好,当打印角度增至80°时会出现明显误差;该模型在一定程度上可以实现对表面粗糙度的准确预测,为优化表面提供有力的理论依据和技术支持。

     

    Abstract: The relationship between the hole radius and printing angle of the selected laser melting 316L stainless steels and the surface roughness was studied. A theoretical model of the formed structure and surface roughness was established. The surface morphology and surface roughness of the formed parts under the different parameters were discussed. The influence factors of the surface roughness were analyzed, including the stair-stepping effect, powder adhesion, and warpage deformation. The results show that, both the hole radius and printing angle have the significant effects on the surface roughness of the samples. When the printing angle exceeds 50°, the inner surface roughness of the hole increases sharply. When the hole radius is 4 mm and the printing angle is 50°, the inner surface roughness of the hole is 7.01 μm; when the printing angle is 70°, the roughness reaches 24.53 μm. With the increase of the hole radius and printing angle, the various factors would jointly affect the surface quality of the samples. It is found that the roughness prediction effect of the mathematical model is good when the printing angle is middle and low, but there would be an obvious error when the printing angle increases to 80°. The model can achieve the accurate prediction of surface roughness to a certain extent, and provide a strong theoretical basis and technical support for the surface optimization.

     

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