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烧结温度对添加Y2O3‒Al2O3‒ZrO2复合烧结助剂的β-Sialon陶瓷微观组织与力学性能的影响

Effect of sintering temperature on microstructure and mechanical properties of β-Sialon ceramics with Y2O3‒Al2O3‒ZrO2 composite sintering additive

  • 摘要: 采用放电等离子烧结法制备了含质量分数10%Y2O3‒Al2O3‒ZrO2复合烧结助剂的β-Sialon陶瓷,研究了烧结温度对该陶瓷物相组成、显微结构、力学性能和摩擦学性能的影响。结果表明:在15001800 ℃下,β-Sialon陶瓷的相对密度、维氏硬度、断裂韧性和磨损率都呈现先增大后减小的趋势,并在1700 ℃时达到最大值。在烧结温度为150016001800 ℃时,样品中出现了ZrN杂质相,相对密度较低。当烧结温度为1700 ℃时,样品中仅观察到β-Sialon相,晶粒分布均匀,孔洞显著减少,β-Sialon陶瓷的综合性能最佳,相对密度为98%,维氏硬度为15.15 GPa,断裂韧性为5.55 MPa·m1/2,磨损率为3.75×10‒6 mm3·(Nm)‒1

     

    Abstract: The β-Sialon ceramics were fabricated by spark plasma sintering, using 10% Y2O3‒Al2O3‒ZrO2 composites (mass fraction) as sintering additives. The effects of sintering temperature on the phase composition, microstructure, mechanical and tribological properties of the ceramics were investigated. The results show that the relative density, Vickers hardness, and fracture toughness of the β-Sialon ceramics firstly increase and then decrease from 1300 ℃ to 1800 ℃, reaching the maximum at 1700 ℃. The ZrN impurity phases are observed in the samples sintered at 1500 ℃, 1600 ℃, and 1800 ℃ with the relatively low relative density; only the β-Sialon phases are observed in the samples sintered at 1700 ℃ with the uniform grain distribution and few small pores. The best overall performance is obtained at 1700 ℃ with the relative density of 98%, Vickers hardness of 15.15 GPa, fracture toughness of 5.55 MPa·m1/2, and wear rate of 3.75×10–6 mm3·(Nm)‒1.

     

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