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粉末冶金A100钢的压制及烧结工艺

Pressing and sintering process of A100 steels by powder metallurgy

  • 摘要: 选用两种粒径的A100钢预合金化粉末(1#小粒径粉末、2#大粒径粉末),添加丁苯橡胶成形剂,并进行单向压制,研究丁苯橡胶含量及压制压力对压坯密度的影响;采用定温和变温超固相线液相烧结工艺进行真空无压烧结,制备高密度A100高合金钢。通过金相显微镜、扫描电镜、拉伸实验研究粉末粒径、压制及烧结工艺参数对粉末冶金A100钢相对密度、微观组织及力学性能的影响,并分析其烧结致密化机理。结果表明:粉末粒径越大,所需成形剂含量越低,压缩性能越好。1#粉末、2#粉末最佳成形剂质量分数分别为0.7%和0.5%,最佳压制压力分别为710 MPa、800 MPa,所得最高压坯密度分别为5.751 g·cm−3和5.890 g·cm−3。粉末粒径越小,烧结性能越好。1#粉末压坯采用定温超固相线液相烧结,1430 ℃烧结90 min,烧结试样的相对密度达95.0%;采用变温超固相线液相烧结,在1440 ℃保温10 min后降温至1430 ℃保温72 min烧结,烧结试样的相对密度达99.4%,其抗拉强度为1734 MPa,屈服强度为1286 MPa,伸长率为5.2%,断裂韧性为81.7 MPa·m1/2。通过粉末压制烧结的方式有效获得了高性能的A100钢粉末冶金材料。

     

    Abstract: Two types of A100 steel pre-alloyed powders with different particle sizes (1# small particle size powders and 2# large particle size powders) were selected, the styrene-butadiene rubber used as the forming agent was added, and the unidirectional pressing was carried out. The effects of styrene-butadiene rubber content and pressing pressure on the compact density were studied. The high-density A100 high alloy steels were prepared by vacuum pressureless sintering with the constant-temperature and variable-temperature supersolidus liquid-phase sintering (SLPS) process. The effects of powder particle size, pressing, and sintering process parameters on the relative density, microstructure, and mechanical properties of the powder metallurgy A100 steels were studied by metallographic microscopy, scanning electron microscopy, and tensile test, and the sintering densification mechanism was analyzed. The results show that, the larger the powder particle size, the lower the required forming agent content, and the better the compression performance. The optimal forming agent mass fraction for 1# powders and 2# powders is 0.7% and 0.5%, respectively, the optimal pressing pressure is 710 MPa and 800 MPa, respectively, and the highest green density obtained is 5.751 g·cm−3 and 5.890 g·cm−3, respectively. The smaller the particle size, the better the sintering performance. The 1# green compact is sintered by constant-temperature SLPS at 1430 ℃ for 90 min, resulting in a relative density of 95.0%. The 1# green compact is also sintered by variable-temperature SLPS, with a 10-min holding at 1440 ℃ followed by a 72-min sintering at 1430 ℃. The relative density of the sintered samples reaches 99.4%, the tensile strength is 1734 MPa, the yield strength is 1286 MPa, the elongation is 5.2%, and the fracture toughness is 81.7 MPa·m1/2. High-performance A100 steel powder metallurgy materials are effectively obtained with the method of powder compaction and sintering.

     

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