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钼材料板坯粉末自动充填系统的设计与应用

Design and Application of an Automated Powder Filling System for Molybdenum Billets

  • 摘要: 针对钼粉板坯压制成形前人工充填效率低、均匀性差、污染严重的问题,设计并开发了一种钼材料板坯粉末自动充填系统。基于TRIZ(Teoriya Resheniya Izobreatatelskikh Zadatch)理论的功能分析和不对称原理,优化设计了偏锥型移动料仓结构,显著改善了钼粉流动性及充填均匀性。实验结果表明,该系统可在1.5~2 min内完成100~250 kg钼粉的自动充填,充填均匀性高。系统具备自清理和除尘功能,有效避免了物料交叉污染和粉尘外溢。压制烧结后的钼板坯外形尺寸偏差满足后续轧制加工要求(长、宽、厚偏差分别≤30 mm、9 mm、5 mm)。该系统显著提高了生产效率,降低了污染和劳动强度,为钼材料板坯的自动化生产提供了可靠技术方案。

     

    Abstract: To address the issues of low efficiency, poor uniformity, and severe pollution associated with manual powder filling before pressing molybdenum billets, an automated powder filling system for molybdenum billets was designed and developed. Based on functional analysis and the principle of asymmetry in TRIZ theory, a mobile hopper with an eccentric conical bottom was optimized to significantly improve the fluidity and filling uniformity of molybdenum powder. Experimental results demonstrate that the system can automatically fill 100--250 kg of molybdenum powder within 1.5--2 min, achieving high filling uniformity. The system incorporates self-cleaning and dust removal functions, effectively preventing material cross-contamination and dust overflow. The dimensional deviations of the pressed and sintered molybdenum billets (length ≤30 mm, width ≤9 mm, thickness ≤5 mm) meet the requirements for subsequent rolling processes. This system significantly enhances production efficiency, reduces pollution and labor intensity, providing a reliable technical solution for the automated production of molybdenum billets.

     

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