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钼板坯粉末自动充填系统的设计与应用

Design and application of automated powder filling system for molybdenum billets

  • 摘要: 针对钼粉板坯压制成形前人工充填效率低、均匀性差、污染严重的问题,设计并开发了一种钼材料板坯粉末自动充填系统。基于TRIZ(Teoriya Resheniya Izobreatatelskikh Zadatch)理论中的功能分析和不对称原理,优化设计了偏锥型移动料仓结构,显著改善了钼粉流动性及充填均匀性。结果表明,该粉末自动充填系统可在1.5~2.0 min内完成100~250 kg钼粉的自动充填,充填均匀性高。该系统具备自清理和除尘功能,有效避免了物料交叉污染和粉尘外溢。压制烧结后的钼板坯外形尺寸偏差满足后续轧制加工要求(长≤30 mm、宽≤9 mm、厚≤5 mm)。该粉末自动充填系统显著提高了生产效率,降低了污染和劳动强度,为钼材料板坯的自动化生产提供了可靠技术方案。

     

    Abstract: To address the issues of low efficiency, poor uniformity, and severe pollution associated with manual powder filling before pressing molybdenum billets, the automated powder filling system for molybdenum billets was designed and developed. Based on the functional analysis and the asymmetry principle in Teoriya Resheniya Izobreatatelskikh Zadatch (TRIZ) theory, the mobile hopper with eccentric conical bottom was optimized to significantly improve the fluidity and filling uniformity of the molybdenum powders. The results demonstrate that the automated powder filling system can automatically fill 100~250 kg molybdenum powders within 1.5~2.0 min, achieving high filling uniformity. The system incorporates the self-cleaning and dust removal functions, effectively preventing the material cross-contamination and dust overflow. The dimensional deviations of the pressed and sintered molybdenum billets meet the requirements for the subsequent rolling processes (length≤30 mm, width≤9 mm, thickness≤5 mm). The automated powder filling system for molybdenum billets significantly enhances the production efficiency, reduces the pollution and labor intensity, providing a reliable technical solution for the automated production of molybdenum billets.

     

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