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等离子改性FeSiAl微粉的低频电磁和耐腐蚀性能研究

Research on the low-frequency electromagnetic and corrosion resistance properties of plasma-modified FeSiAl micro-powder

  • 摘要: FeSiAl(FSA)合金作为典型的磁性吸波材料,在海洋装备隐身防护领域展现出应用潜力,但固有的低频阻抗失配与高电化学活性严重制约其实际工程应用。为此,采用空气/氩气等离子体改性技术处理片状FSA微粉,通过扫描电子显微镜、X射线衍射仪和X射线光电子能谱表征表面形貌与成分变化,结合电化学测试和矢量网络分析仪系统研究其腐蚀行为与低频电磁波损耗性能的协同调控机制。研究结果表明:不同气氛下的等离子体处理并未显著改变FSA的成分,而主要影响其表面微观形貌。在空气(Air)气氛下处理的FSA(FSA-Air)表面呈现出丰富的纤维状结构,而在氩气(Ar)气氛下处理的FSA(FSA-Ar)表面则主要为颗粒状结构。在5 mm厚度下,FSA-Air的有效吸收带宽(EAB)达到0.36 GHz(0.59~0.95 GHz),最小反射损耗(RLmin)为-16.65 dB,显著优于未处理的FSA。此外,FSA-Air的耐蚀性能也得到明显提升,腐蚀电流密度从7.25×10-6 A·cm-2降低至1.85×10-6 A·cm-2。

     

    Abstract: FeSiAl (FSA) alloy, as a typical magnetic wave-absorbing material, demonstrates potential for application in marine equipment stealth and protection. However, its practical engineering use is severely constrained by inherent low-frequency impedance mismatch and high electrochemical activity. To address this, flake-shaped FSA micropowder was modified using air/argon plasma treatment. The surface morphology and compositional changes were characterized via scanning electron microscopy (SEM), X-ray diffractometry (XRD), and X-ray photoelectron spectroscopy (XPS). Combined with electrochemical tests and vector network analyzer (VNA) measurements, the synergistic regulation mechanism between corrosion behavior and low-frequency electromagnetic wave loss performance was systematically investigated. The results show that plasma treatment under different atmospheres did not significantly alter the composition of FSA but primarily affected its surface microstructure. FSA-Air exhibited a rich fibrous structure on its surface, while FSA-Ar mainly showed a granular structure. At a thickness of 5 mm, FSA-Air achieved an EAB of 0.36 GHz (0.59–0.95 GHz) and a RLmin of -16.65 dB, significantly outperforming untreated FSA. Additionally, the corrosion resistance of FSA-Air was notably improved, with the corrosion current density decreasing from 7.25×10-6 A·cm-2 to 1.85×10-6 A·cm-2.

     

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