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等离子改性FeSiAl微粉的低频电磁和耐腐蚀性能

Low-frequency electromagnetic and corrosion resistance properties of plasma-modified FeSiAl micro-powders

  • 摘要: FeSiAl(FSA)合金作为典型的磁性吸波材料,在海洋装备隐身防护领域展现出应用潜力,但其固有的低频阻抗失配与高电化学活性严重制约其实际工程应用。为此,采用空气/氩气等离子体改性技术处理片状FSA微粉,通过扫描电子显微镜、X射线衍射仪和X射线光电子能谱表征其表面形貌与成分变化,结合电化学测试和矢量网络分析仪系统研究FSA微粉腐蚀行为与低频电磁波损耗性能的协同调控机制。结果表明:不同气氛下的等离子体处理并未显著改变FSA微粉成分,而主要影响其表面微观形貌。在空气气氛下处理的FSA(FSA-Air)微粉表面呈现出丰富的纤维状结构,而在氩气气氛下处理的FSA(FSA-Ar)微粉表面则主要为颗粒状结构。在5 mm厚度下,FSA-Air微粉的有效吸收带宽达到0.36 GHz(0.59~0.95 GHz),最小反射损耗为–16.65 dB,显著优于未处理的FSA。此外,FSA-Air微粉的耐蚀性能也得到明显提升,腐蚀电流密度从7.25×10–6 A·cm–2降低至1.85×10–6 A·cm–2

     

    Abstract: FeSiAl (FSA) alloys, as the typical magnetic wave-absorbing materials, demonstrate the potential for application in marine equipment stealth and protection. However, the practical engineering use is severely constrained by inherent low-frequency impedance mismatch and high electrochemical activity. The flake-shaped FSA micro-powders were modified using air/argon plasma treatment in this paper. The surface morphology and compositional changes of the FSA micro-powders were characterized by scanning electron microscopy (SEM), X-ray diffractometry (XRD), and X-ray photoelectron spectroscopy (XPS). Combined with the electrochemical tests and vector network analyzer (VNA) measurements, the synergistic regulation mechanism between corrosion behavior and low-frequency electromagnetic wave loss performance of the FSA micro-powders was systematically investigated. The results show that, the plasma treatment in different atmospheres does not significantly alter the composition of the FSA micro-powders, but primarily affects the surface microstructure of FSA. The FSA micro-powders treated in the air atmosphere (FSA-Air) exhibit the rich fibrous structure, while the FSA micro-powders treated in the argon atmosphere (FSA-Ar) mainly show the granular structure. At the thickness of 5 mm, the FSA-Air micro-powders achieve the effective absorption bandwidth of 0.36 GHz (0.59~0.95 GHz) and the minimum reflection loss of –16.65 dB, significantly outperforming the untreated FSA. Additionally, the corrosion resistance of the FSA-Air micro-powders is notably improved, with the corrosion current density decreasing from 7.25×10–6 A·cm–2 to 1.85×10–6 A·cm–2.

     

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