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X65/Inconel625双金属复合管微观组织与腐蚀性能

Microstructure and corrosion performance of X65/Inconel625 bimetallic composite pipes

  • 摘要: 采用堆焊工艺制备X65/Inconel625双金属复合管,系统研究了各堆焊层的微观组织演变及成分分布特征,并通过ASTM G28 A法(硫酸铁–硫酸腐蚀实验)揭示了双金属复合管晶间腐蚀性能的影响规律。结果表明,Inconel625堆焊层呈现出典型的枝晶组织特征,在枝晶间存在大量析出相,越靠近熔合线,枝晶间析出相数量越多。堆焊层中析出相分为两种,一种是尺寸较小的颗粒状(Nb,Ti)C碳化物析出相,另一种是尺寸较大且形状不规则的块状M6C或者Laves析出相。堆焊过程中,X65钢中的Fe元素会向堆焊层中扩散,Fe元素扩散到堆焊层中会稀释Inconel625中的其他元素,Fe质量分数的升高不仅会导致Ni、Cr含量下降,还会促进Nb、Mo在枝晶间偏聚,间接增加析出相数量,在析出相与周围基体之间形成宽度大概为1 μm的贫Cr区。在硫酸铁–硫酸腐蚀实验中,腐蚀源于析出相界面贫Cr区的电化学溶解,此处形成腐蚀电池加速溶解,析出相脱落形成腐蚀坑,随着腐蚀进行,腐蚀坑之间相互连接从而形成更为严重的枝晶间腐蚀。腐蚀速率与Fe质量分数呈正相关(y=0.8+0.0385x,其中y为腐蚀速率,x为Fe元素质量分数)。

     

    Abstract: X65/Inconel625 bimetallic composite pipes were fabricated by surfacing welding. The microstructural evolution and compositional distribution characteristics across the various weld cladding layers were systematically investigated. The influence on intergranular corrosion resistance of the bimetallic composite pipes in the ASTM G28 A method (ferric sulfate-sulfuric acid corrosion test) was elucidated. The results indicate that the Inconel 625 cladding layers exhibit the characteristic dendritic microstructure, with significant amount of precipitates present in the interdendritic regions. The number of interdendritic precipitates increases closer to the fusion line. Two types of precipitates are identified within the cladding layer: the small and granular precipitates identified as (Nb,Ti)C carbides, and the larger and irregularly shaped blocky precipitates identified as either M6C phase or Laves phase. During the welding process, Fe diffuses from the X65 steel substrates into the cladding layers. This diffusion of Fe dilutes the concentration of other elements in the Inconel 625. The increase in Fe mass fraction not only leads to the decrease in the content of Ni and Cr, but also promotes the segregation of Nb and Mo in the interdendritic regions, indirectly increasing the number of precipitates. A Cr-depleted zone approximately 1 μm wide forms at the interface between these precipitates and the surrounding matrix. In the ferric sulfate-sulfuric acid corrosion test, the corrosion initiates at the electrochemically active Cr-depleted zones surrounding the precipitates. At these sites, galvanic cells form, accelerating dissolution; the precipitates detach, forming the corrosion pits. As corrosion progresses, these pits interconnect, leading to more severe intergranular corrosion. The corrosion rate shows a positive correlation with the Fe content as y=0.8+0.0385x, where y is the corrosion rate and x is the mass fraction of Fe.

     

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