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WR13工模具钢中网膜状非金属夹杂物对冲击韧性的影响

Effect of reticular non-metal inclusions on impact toughness in WR13 tool steel

  • 摘要: 为探究连续状夹杂物网膜对WR13工模具钢冲击性能的影响,采用氩气雾化制备WR13合金粉,经热等静压烧结成型。以氧含量较低的进口WR13合金粉及对应锭材为对照,借助氧氮氢分析仪、激光粒度仪、扫描电镜和摆锤冲击试验机,从微观表征到力学性能开展系统对比研究。研究表明:夹杂物网膜的形成与合金粉末粒径-氧含量耦合效应密切相关,仅在小粒径、高氧含量合金粉末制备的锭材中发现由Al2O3颗粒形成的夹杂物网膜。这种网膜结构破坏了基体间的冶金结合,同时因其与基体的形变不匹配,导致应力集中,进而成为裂纹萌生的首要诱因。对比发现,在不含连续状夹杂物网膜的锭材中,冲击功可达17.50±3.08 J;而含有连续状夹杂物网膜的锭材,其冲击功下降至7.91±3.97 J,并伴有较大波动。通过观察断口发现,锭材中夹杂物网膜尺寸越大,数量越多,裂纹的萌生与扩展越容易,最终导致锭材冲击性能降低且稳定性较差。

     

    Abstract: In order to explore the influence of the continuous inclusion network on the impact performance of WR13 tool and die steel, the WR13 alloy powder was prepared by argon atomization and formed by hot isostatic pressing sintering. Taking the imported WR13 alloy powder with a low oxygen content and the corresponding ingot material as the control, with the help of an oxygen-nitrogen-hydrogen analyzer, a laser particle size analyzer, a scanning electron microscope and a pendulum impact tester, a systematic comparative study was carried out from the micro characterization to the mechanical properties. The research demonstrates that the formation of reticular inclusions is closely related to the coupling effect between alloy powder particle size and oxygen content. The reticular inclusions formed by Al2O3 particles were observed exclusively in ingots prepared from small-sized and high-oxygen-content alloy powders. These inclusions disrupt the metallurgical bonding between the substrates and induce stress concentration due to deformation mismatch with the substrates, serving as the primary initiators of crack formation. Comparative results showed that ingots without continuous reticular inclusions achieved an impact energy of 17.5 ± 3.08 J, whereas those containing such inclusions exhibited a reduced impact energy of 7.9 ± 3.97 J, with significant fluctuations. Fracture morphology analysis revealed that larger inclusion sizes and higher inclusion density facilitated crack initiation and propagation, ultimately degrading the impact performance and stability of the ingots.

     

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