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制粉与烧结工艺对Ag-SnO2-Y2O3电接触材料组织及性能影响

*通信作者, E-mail: zhuliu@tzc.edu.cn (L. Zhu)

  • 摘要: 本研究采用高能球磨法均匀混合Ag-SnO2-Y2O3复合粉末,并结合真空热压烧结法制备复合电接触材料,重点探讨了球磨工艺(球磨介质、转速、时间)及热压烧结温度(750 ℃~950 ℃)对材料微观结构与物理性能的影响。结果表明,无水乙醇作为球磨介质可防止粉末团聚,提高混粉均匀性;转速200 r/min、时间12 h可进一步细化颗粒,增强粉末分散性。烧结温度显著影响材料性能,其中850 ℃烧结时材料组织分布最均匀,增强相在Ag基体中形成稳定网状结构,提升界面结合能力。900 ℃烧结的材料在相对密度、硬度、相对电导率方面更优,但增强相的团聚现象加剧,影响性能稳定性。

     

    Abstract: In this work, Ag-SnO2-Y2O3 composite powders were uniformly mixed via high-energy ball milling and subsequently consolidated using vacuum hot-press sintering to fabricate advanced electrical contact materials. The study systematically explored how milling parameters—including milling medium, rotation speed, and duration—as well as sintering temperatures ranging from 750?℃ to 950?℃, influence the resulting microstructure and physical properties. The use of anhydrous ethanol as the milling medium effectively suppressed powder agglomeration and promoted homogeneous dispersion. Optimal refinement and dispersion of powder particles were achieved at a rotation speed of 200 r/min for 12 h. The sintering temperature was found to play a critical role in tailoring the material characteristics. At 850 ℃, the microstructure was the most uniform, with reinforcing phases forming a stable, interconnected network structure within the silver matrix, thereby enhancing interfacial bonding. Although materials sintered at 900?℃ exhibited improved relative density, hardness, and electrical conductivity, excessive clustering of reinforcing phases began to occur, which may compromise long-term performance stability.

     

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