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电子束粉末床熔融成形M2高速钢耐腐蚀性能研究 (2025年专刊)

Corrosion resistance of M2 high-speed steel fabricated by electron beam powder bed fusion

  • 摘要: M2高速钢作为高碳高合金钢,常应用于切削工具领域。本研究采用电子束粉末床熔融(EB-PBF)增材制造技术制备了M2高速钢,研究了输入能量密度对致密度、显微组织及腐蚀行为的综合影响,并对比分析了与铸锻M2高速钢在3.5wt.% NaCl溶液中的耐腐蚀性能。结果表明:EB-PBF成形M2高速钢晶粒尺寸细小(5~8 μm)且碳化物主要呈细小(<2 μm)弥散分布,形状为近球形或短棒状,未发现铸锻M2钢中常见的粗大一次碳化物的存在;当能量密度为43.3 J·mm-3时,EB-PBF成形M2高速钢的致密度最高(99.8%),其腐蚀电流密度与电荷转移电阻分别为铸锻M2高速钢的33.4%与123.7%,展现出更优异的耐腐蚀性能。

     

    Abstract: As a high-carbon, high-alloy steel, M2 high-speed steel (HSS) is widely used in cutting tool applications. This study employed electron beam powder bed fusion (EB-PBF) additive manufacturing to fabricate M2 HSS, systematically investigating the effects of input energy density (VED) on density, microstructure, and corrosion behavior. A comparative analysis was conducted on the corrosion resistance differences between EB-PBF fabricated and wrought M2 HSS in 3.5 wt.% NaCl solution. Key findings include: the EB-PBF fabricated M2 HSS exhibited refined grain sizes (5-8 μm) with homogeneously dispersed carbides (<2 μm) in near-spherical or short rod-like morphologies. Notably, coarse primary carbides commonly observed in cast-forged M2 steel were absent. At an optimal VED of 43.3 J·mm?3, the EB-PBF fabricated M2 HSS achieved peak density (99.8%). Its corrosion current density and charge transfer resistance were respectively 33.4% and 123.7% of those measured in wrought M2 HSS, demonstrating significantly enhanced corrosion resistance.

     

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