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Cr元素改性对激光选区熔化铜镍合金微观组织及耐蚀性能的影响

Effect of Cr on microstructure and corrosion resistance of copper-nickel alloys fabricated by selective laser melting

  • 摘要: 为提高铜镍合金的力学性能和耐蚀性能,利用机械合金化工艺在CuNi30基体粉末中引入质量分数0~3%Cr粉,并结合激光选区熔化成形技术制备相对密度高于98%的CuNi30-xCr(x为质量分数,x=0,1%,2%,3%)铜镍块体合金。通过光学显微镜、X射线衍射仪、扫描电子显微镜、能谱仪,电化学工作站等研究了Cr质量分数对铜镍合金微观结构、力学性能及耐腐蚀性能的影响,并阐明Cr对合金力学性能的优化机理和对腐蚀行为的调控机制。研究表明:在激光熔化过程中,少量Cr元素会固溶到α-Cu相中,提高Cr含量会促进富Cr相的析出。Cr元素的添加提高了合金的力学性能和耐蚀性,随着Cr质量分数的增加,合金显微硬度由HV0.2 126提升至HV0.2 157;当Cr质量分数为3%时,合金自腐蚀电位由−0.238 V(CuNi30)正移至−0.210 V(参比电极为饱和甘汞电极),腐蚀电流密度从1.38×10−6 A·cm−2降至7.72×10−7 A·cm−2,降幅达44%。这是由于Cr元素的固溶强化与富Cr第二相的形成抑制了基体阳极溶解倾向,进而提高了合金的耐腐蚀性。

     

    Abstract: To enhance the mechanical properties and corrosion resistance of the copper-nickel alloys, the mechanical alloying was employed to introduce Cr powders with the mass fraction of 0%~3% into CuNi30 matrix powders, and the CuNi30-xCr copper-nickel bulk alloys (x is mass fraction, x=0, 1%, 2%, 3%) were fabricated by selective laser melting technology with the relative densities exceeding 98%. The influences of Cr mass fraction on the microstructure, mechanical properties, and corrosion resistance of the copper-nickel bulk alloys were systematically investigated by optical microscopy, X-ray diffraction, scanning electron microscopy, energy dispersive spectroscopy, and electrochemical workstation analysis. The optimization mechanism of Cr on the mechanical properties and the regulatory mechanism on the corrosion behavior of the alloys were elucidated. In the results, a small amount of Cr can solidify into the α-Cu phases during the laser melting process, and increasing the Cr content can promote the precipitation of Cr-rich phases. The addition of Cr elements improves the mechanical properties and corrosion resistance of the copper-nickel alloys with the microhardness increasing from HV0.2 126 to HV0.2 157 as the Cr content increases. When the Cr content is 3%, the corrosion potential of the alloys shifts positively from −0.238 V (CuNi30) to −0.210 V (reference electrode is saturated calomel electrode), and the corrosion current density decreases from 1.38×10−6 A·cm−2 to 7.72×10−7 A·cm−2, showing the reduction of 44%, due to the solid solution strengthening of Cr and the formation of Cr-rich second phases, inhibiting the matrix anodic dissolution tendency.

     

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