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冷喷涂Al2O3弥散强化铜的组织和性能

Microstructure and properties regulation of oxide Al2O3 dispersion-strengthened copper fabricated by cold spraying additive manufacturing

  • 摘要: 采用气雾化结合内氧化制备Cu–Al2O3复合粉末为原料,在TC18合金基板上通过冷喷涂制备了Al2O3弥散强化铜沉积体,并对沉积体进行了600、900 ℃退火后处理。采用扫描电子显微镜、能谱分析仪、X射线衍射仪分析研究了Cu–Al2O3复合粉末与冷喷涂沉积体微观组织,以及退火后处理对冷喷涂沉积体的微观组织、电导率、硬度和耐磨性能的影响。结果表明:Cu–Al2O3复合粉末中Al2O3颗粒以三种形态存在。第一类以平均尺寸14 nm的近球形颗粒均匀弥散分布于Cu基体内部;第二类为平均粒径100 nm的棒状和等轴状颗粒,分布于Cu基体近表面,分布密度低于Cu基体内部;第三类为长轴尺寸超过800 nm的棒状、椭球状颗粒,分布于Cu基体表面。冷喷涂能够使沉积体直接继承复合粉末的微细结构,形成了纳米Al2O3弥散强化Cu结构为主、百纳米级Al2O3在粉末颗粒边界附近的弥散强化为辅的结构。900 ℃退火Al2O3弥散强化铜沉积体的硬度与电导率分别达到了HV (153.7±1.9)和(82.3±2.9) %IACS,具有较高的综合性能,超过了传统粉末冶金方法制备的同成分Al2O3弥散强化铜。900 ℃退火Al2O3弥散强化铜沉积体的体积磨损率为5.05×10?4 mm3·(N ? m)?1,较喷涂态Al2O3弥散强化铜减小了25%。

     

    Abstract: Using gas-atomized Cu–Al2O3 composite powder prepared via internal oxidation as feedstock, Al2O3 dispersion-strengthened copper deposits were fabricated on TC18 titanium alloy substrates through cold spraying, followed by post-deposition annealing treatments at 600℃ and 900℃. The microstructures of both the composite powder and cold-sprayed deposits were characterized by scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), and X-ray diffraction (XRD). The effects of annealing on the microstructure, electrical conductivity, hardness, and wear resistance of the deposits were systematically investigated. The results revealed three distinct morphologies of Al2O3 particles in the composite powder: (1) near-spherical nanoparticles (average size: 14 nm) uniformly dispersed within the Cu matrix; (2) rod-shaped and equiaxed submicron particles (average size: 100 nm) with lower distribution density near the Cu matrix subsurface; (3) elongated rods and ellipsoids (major axis >800 nm) located at the Cu matrix surface. The cold-sprayed deposits inherited the powder's refined microstructure, exhibiting a dual-scale dispersion structure: predominant strengthening by Al2O3 nanoparticles, supplemented by 100-800 nm Al2O3 particles near powder boundaries. The 900℃-annealed Al2O3 dispersion-strengthened copper demonstrated superior comprehensive performance with hardness of HV 153.7±1.9 and electrical conductivity of 82.3±2.9% IACS, exceeding the properties of conventional powder metallurgy counterparts. The volume wear rate of Al2O3 dispersion strengthened copper deposit annealed at 900 ℃ is 5.05×10?4 mm3? (N ? m)?1, which is 25 % lower than that of as-sprayed Al2O3 dispersion strengthened copper.

     

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