高级检索

添加Ni/Cu复合中间层的Al/Mg双金属界面的微观组织和力学性能演变

Evolution of Interfacial Microstructure and Mechanical Properties of Al/Mg Bimetallic Interface with Ni/Cu Composite Interlayer

  • 摘要: Al/Mg双金属材料兼具铝合金与镁合金的优异性能,在航空航天等领域具有重要的应用前景。扩散连接是制备双金属材料最有效的手段之一,但连接过程中界面易形成脆性Al-Mg金属间化合物,显著降低界面性能。为此,本研究通过在Al/Mg双金属界面处添加Ni箔/Cu箔复合中间层,实现界面处的固/液扩散连接,并探究了保温时间对界面微观组织演变和结合强度的影响。结果表明,当连接温度500℃时,Mg基体与Cu箔发生共晶反应使界面发生液相扩散,Ni箔与Al基体界面为固相扩散。保温时间从15 min延长至30 min,Cu箔被逐渐消耗至完全消失。保温45 min时界面开始呈现波纹状形貌。在保温时间为60 min时界面最大剪切强度达到53.78 MPa,此时Al/Mg双金属界面结构为:Al/Al3Ni2+Al3Ni/Ni /Mg2Ni/Mg3AlNi2/Mg,断裂发生在Mg2Ni和Mg3AlNi2相层界面附近。

     

    Abstract: Al/Mg bimetallic materials combine the excellent properties of aluminum and magnesium alloys, offering promising application prospects in aerospace and other fields. Diffusion bonding is one of the most effective methods for fabricating such bimetallic materials. However, the tendency for brittle Al-Mg intermetallic compounds to form at the interface significantly reduces the bonding strength. To address this issue, a Ni/Cu composite interlayer was introduced at the Al/Mg interface to achieve solid/liquid diffusion bonding. The effects of holding time on interfacial microstructural evolution and bonding strength were systematically investigated. The results show that at the bonding temperature of 500?°C, the eutectic reaction occurs between the Mg matrix and the Cu foil, promoting liquid-phase diffusion at the interface, while solid-state diffusion takes place between the Ni foil and the Al matrix. As the holding time increased from 15?min to 30?min, the Cu foil was gradually consumed and eventually disappeared. When the holding time reached 45?min, a wavy interface morphology began to form. The maximum shear strength of 53.78?MPa was achieved after holding for 60?min. At this stage, the interfacial structure was composed of Al /Al3Ni2+Al3Ni/Ni /Mg2Ni/Mg3AlNi2/Mg, and fracture occurred near the interface between the Mg?Ni and Mg3AlNi? phase layers.

     

/

返回文章
返回