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高温释氧诱导界面反应工程构筑FeSiCr/Cr2O3·SiO2·MnO软磁复合材料及电磁性能优化机制

FeSiCr/Cr2O3·SiO2·MnO soft magnetic composites constructed by interfacial reaction engineering via high-temperature oxygen release and optimization mechanistic of electromagnetic property

  • 摘要: 为解决传统绝缘包覆工艺在高频、大功率条件下难以兼顾高磁导率和低损耗的问题,提出了一种基于高温释氧诱导的界面反应工程策略,通过乙酸锰前驱体在热压烧结过程中的分解,在FeSiCr软磁粉末表面构筑富氧空位(VO)的MnO包覆层。结合界面反应动力学与热力学分析,揭示了热压烧结过程中MnO–VO/FeSiCr界面反应形成Cr2O3·SiO2·MnO复合绝缘层的机理,并阐明了热压烧结温度(800~1100 ℃)对FeSiCr/Cr2O3·SiO2·MnO复合材料微观结构演变及电磁性能的影响规律。结果表明,MnO在不同烧结温度下可选择性激活Si元素和Cr元素的定向氧化,形成具有复合结构的Cr2O3·SiO2·MnO绝缘层,该独特界面结构使FeSiCr/Cr2O3·SiO2·MnO软磁复合材料在30 mT、500 kHz下拥有低损耗(1282.3 kW·m−3)、高磁导率(32.9)、高饱和磁化强度(190.7 emu·g−1)和高磁导率稳定性(71%@65Oe)。

     

    Abstract: FeSiCr-based soft magnetic composites (SMCs) have the important applications in the field of power electronics due to the high saturation magnetization, excellent DC bias characteristics, and good environmental stability. However, the traditional insulating process struggles to balance high permeability and low loss characteristics under high-frequency and high-power conditions. To address the challenge, the interfacial reaction engineering strategy based on high-temperature oxygen release induction was proposed in this study. The MnO insulating layers with oxygen vacancies (Vo) were constructed on FeSiCr soft magnetic powders through the decomposition of manganese acetate precursor during hot-press sintering. By combining the kinetic analysis of interfacial reactions, the mechanism of Cr2O3·SiO2·MnO composite insulating layer formation via MnO-VO/FeSiCr interfacial reactions during hot-press sintering was revealed. The effect of sintering temperature (800~1100 ℃) on the microstructure evolution and magnetic properties of FeSiCr/Cr2O3·SiO2·MnO composites was systematically investigated. It is found that MnO promotes the directional oxidation of silicon and chromium at different sintering temperatures, forming the composite-structured Cr2O3·SiO2·MnO insulating layers. This unique interfacial structure enables the composites to exhibit the low loss (1282.3 kW·m−3), high permeability (32.9), high saturation magnetization (190.7 emu·g−1), and permeability stability (71% @ 65 Oe) at 30 mT and 500 kHz.

     

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