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FGH96合金氧化膜溶解扩散及原始颗粒边界碳化物形成机制

Dissolution and diffusion of oxide films and formation mechanism of prior particle boundary carbides for FGH96 alloys

  • 摘要: 为了明晰粉末高温合金在致密化过程中原始颗粒边界(prior particle boundary,PPB)上碳化物的形成机制,以FGH96合金为研究对象,利用中断烧结的方法制备了不同相对密度的烧结态合金。通过扫描电子显微镜和透射电子显微镜等表征手段研究了致密化过程中合金粉末氧化膜的溶解与碳化物的生长行为,揭示了原始颗粒边界上碳化物包裹氧化物颗粒这一核壳结构的形成机理。结果表明,FGH96合金粉末表层由非晶态氧化层和M(Ti,Nb)C型碳化物及其氧化物TiO2构成。在形成烧结颈之前,非晶态氧化层转变成晶态氧化物颗粒;同时,粉末表面MC型碳化物依靠消耗非晶态氧化钛和基体扩散来的碳元素生长。形成烧结颈后,部分氧化物颗粒溶解,仅残留Al2O3、ZrO2颗粒;碳化物在生长过程中逐渐吞噬周围氧化物颗粒,最终形成碳化物包裹氧化物颗粒的核壳状结构。

     

    Abstract: To make certain the formation mechanism of carbides at prior particle boundary (PPB) during the densification of powder metallurgy (PM) superalloys, the FGH96 alloys with different relative density were employed by interrupted sintering method in this study. The dissolution behavior of oxide films and the growth behavior of carbides during densification were systematically investigated through scanning electron microscope and transmission electron microscope, elucidating the formation mechanism of a core-shell structure where the carbide phases encapsulated the oxide particles at PPB. The results indicate that the surface layers of FGH96 alloy powders consist of the amorphous oxide layers and M(Ti,Nb)C-type carbides with TiO2. Prior to the sinter neck formation, the amorphous oxide layers transform into the crystalline oxide particles, while the MC-type carbides at the powder surface grow by consuming the amorphous TiO2 and the carbon elements, diffusing from the matrix. Following the sinter neck formation, the partial oxide particles dissolve, leaving only the residual Al2O3 and ZrO2 particles at sintering neck interface. Meanwhile, the carbides progressively encapsulate the adjacent oxide particles during the subsequent growth stage, ultimately forming a core-shell structure with oxide cores enveloped by carbide shells.

     

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